Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

<>Concrete Paving stones

7 Problems and its solution for Interlocking paver blocks in India

paver blocks in india

 

JR Rubber Industries are the leading producers of rubber paver blocks in india and spread their name in Africa for pavement and tile production, The company with 25 years of success is the prime choice for interlocking paver mould creation and paver plant installations along with onsite or online trainings

Along with paver productions support, we also care for the maintenance of the pavers and here are some of the tips that will help to take care of concrete pavers and its regularly reported issues.

We often see that pavers at footpath, compounds and even at home surrounding that many pavers are either broken or uneven. It often causes some disturbance to many passengers or ourselves when we walk over or near to it. However, We often neglect it because this issue might not under us to solve or we don’t know what to do. Hence, we are providing you with the solution to a few problems that usually occur during the lifespan of pavers. These solutions can be used at your paver filled compounds.

Here are the problems and solutions for the paver issues.

rubber paver mould manufacturers

  1. Uneven size and height of pavers

We often find uneven pavers at public places which is not so comfortable to walk by. However, the reason behind this problem in the base itself. The base may not be filled properly or the mixer had an uneven thickness. If the site has clay soil, then it will hold a lot of water than soil.

The existence of more water in the soil will make way to displace the original position of pavers. During the winter time when the ground freeze, the soil will expand more and push the paver up. However, when the soil comes back to normal position, The pavers may stay at the same high since they cannot move down without a good amount of force from the other side.

Solution: Unfortunately, we cannot fix it easily. Hence, we will have to redo the paver installation by clearing the stone dust under the paver.

  1. Stone Dust issue causing uneven Paver Height

It often observes that most paver production unit use stone dust for the base preparation as a setting bed. Stone dust is a screening by-product that used for having some gravel pits. However, the main problem with stone dust is that it breaks into fine dust form when its installed under the paver. This dust holds a lot of water and can form a clay soil when it freezes.

Solution: The ideal way to make composite to have even compaction is by using ¾ processed gravel that has various size particles. However, there is no way to repair the existing uneven paver other than starting over the whole process.

  1. The Paver and Fixed edges are slowing disappears

You would have noticed that many pavers don’t have the correct edge and those are on the edge of breaking since no setting bed is available under the pavers.

Solution: A filter fabric usage under the base and bringing up the sides of project excavator will prevent this issue. Unlike the uneven paver heights, this issue can be fixed by the particular area without completely starting over. Filter fabric can be fixed for each paver and new base can be added for paver reinstallment.

  1. Paver Land is Settled

The main reason for a settled paver land is lack of compaction. This phenomena is often seen on a nearby site where house or pools are constructed. The backfilled soil are mostly not contacted when they filled. It is common that the ground under the paver dug up and not filled properly.

Solution: We are do following for fixing this issue.

  • Pull up the paver
  • Add more gravel base
  • Make sure that it compacted in intervals
  • When the base is properly filled, level with bedding sand
  • Now reinstall the paver.

    plastic mould for paver tiles
  1. The edge pavers are about to fall off

The main reason for this issues is that no edge restraints are installed to keep the pattern together.

Solution: There are 2 type of edge restraints are available in the market for paver installation. The most used type in indian land is PVC edging restraints that used during paver installation. It spiked into the base of the gravel where paver is installed. For fixing this settled issue, paver need to take out, more sand and base need to be filled with proper compaction and at the end an edge restraint need to be installed in order to rectify paver settle issue.

  1. Water is puddling on the paver.

There could be 2 reason for this issue.

  • The base may not be built at a proper pitch and may have build at a slightly low spot.
  • The base was not compacted well and the land settled over the time.

Solution: The only way to fix this issue is to pull up the paver area that settled and add more base and grave to compact the land before reinstalling the pavers.

  1. Uneven pavers and tipping.

The reason for this issue is that pavers are not installed with joint sand and that resulted into a setting bed.

Solution: When pavers are completely laid, the concrete sand or polymeric sand is poured into all joints. Next to that vibratory plate compactor should run over the pavers. More sand is required to top off the joints and project is compacted 2 or 3 times.

So the next time you find an unorganized pavers in a public space, at home surrounding or at factories, you might able to know the reason behind it and can even figure out the solution to it.

pvc paver moulds

Why JR?

AS already mentioned, JR rubber Industries is a company that leading the production of paver and paver block machine in india & around the globe. We started our paver mould manufacturing units in a place called Thrissur, India. We provide the complete solution for flooring industry with the manufacture and supply of moulds, supply of paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in plant trainings and onsite support. We are your one stop destination for all your paver production needs.

  • Our products are made with 100% plastic raw materials
  • The smooth inner layer transfers all the intricate designs to the tile and paver blocks
  • We provide the best in class lifespan
  • We have setting chemicals pigment and acrylic polish for start-up units
  • innovative and creative designs
  • It is easy to de-mould, compared to other polypropylene plastic mould
  • We have machines for paver blocks and tile production for overseas customers
  • We are the most reliable technical service and consultancy

Our services

JR rubber

Paver moulds stand out in the industry with matchless lifespan, quality and performance. Our rubber moulds are widely used around many parts of the world for casting perfect

Rubber paver mould tiles. The outer layer of a mould is the identical material of automobile tyres. As the moulds do not have a strong and healthy application like tyres, the lifespan of moulds is almost boundless.

JR Polypropylene Plastic Moulds

JR polypropylene plastic moulds are created using virgin plastic material which has a longer lifespan than any other polypropylene moulds available in the industry which are made from the reusable plastic material. They always keep a shape and very less prone to breakage.

Machines

We source the perfect machinery for our customers from the best manufacturers. We provide a wide range of production line – mini paver plant, semi-mechanized paver plant, fully automatic paver plant which are suitable for all kind of production capacities. The key machinery being used for this is vibro table or otherwise known as vibrofoming tables.

 

 

 

<>paver blocks in india

Why we should use polypropylene plastic moulds over others?


Polypropylene sometimes referred to as pp mould is a thermoplastic “addition polymer” produced by blending propylene monomers. It is a synthetic resin used in a variety of applications to comprise packaging for consumer products, special devices like living hinges, plastic parts for various industries including the automotive industry and textiles. It became prominent extremely fast. Polypropylene has the ability to crystallize. Polypropylene is utilized in both household and industrial use. Its distinctive properties and capability to adapt to various fabrication techniques make it stand out as an invaluable material for a vast variety of uses. Another invaluable characteristic is polypropylene has the ability to function as both a plastic material and as fiber.

We, JR Rubber Industries, paver mould manufacturers use this safest and highly beneficial polypropylene plastic for our products. We have the complete solution for exterior flooring industry with the manufacture and supply of moulds, the supply of paver machinery, setting chemicals and colour oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production. We are your one-stop destination for all your paver production needs. We have a wide range of products including Rubber Moulds for Pavers/Floor tiles/Kerbstone/Cover Blocks Polypropylene Plastic Moulds Pavers and other customized products, paver production line – Mini paver plant, Sem- mechanized paver plant, Fully automatic paver plant. We have our industry at Kerala the south Indian state. We have shipments worldwide direct from our production units in India. The use of safe and harmless elements for production makes our products more acceptable.

rubber paver mould manufacturers

Uses of polypropylene in different industries

The major end users of polypropylene are the packaging industry, electrical and equipment manufacturing, household appliances, automotive industries and construction materials. Relative to other common plastics polypropylene has a low density ranging between 0.895 and 0.92 g/cm which translates to weight savings for manufacturers and distributors of injection moulded polypropylene parts. It has extraordinary resistance at room temperature to organic solvents.  Polypropylene can be easily copolymerized (essentially combined into a composite plastic) with other polymers like polyethene. Copolymerization changes the material properties remarkably, allowing for more robust engineering applications that are possible with pure polypropylene. The ready availability and relatively less price make polypropylene a beneficial component for the mould.

Some of the most significant characteristics of polypropylene are:

1.Chemical Resistance: It is a good choice for containers of such liquids, such as cleaning agents, first-aid products since diluted bases and acids don’t react readily with polypropylene.

2.Elasticity and Toughness: Polypropylene will act with elasticity over a certain range of diversion, but it will also experience plastic distortion early on in the diversion process, so it is generally reviewed as a “tough” material. Toughness is defined as a material’s capacity to deform without breaking.

3. Fatigue Resistance: Even after a long torsion, bending and flexing polypropylene retains its shape. This property is especially beneficial for making living hinges.

4.Insulation: It is very useful for electronic components since polypropylene has a very high resistance to electricity

5.Transmissivity: Polypropylene is normally produced to be naturally opaque in colour although it can be made transparent. If a transfer of light is important and is of aesthetic value polypropylene can be used for these applications. Polycarbonate is better choices if high transmissivity is desired.

plastic mould for paver tiles

The Different Types of Polypropylene :

The main types of polypropylene available for production are homopolymers and copolymers. Among them, homopolymers are the most commonly used and general purpose moulds. The copolymers are further classified into block copolymers and random copolymers. Each type suits certain applications better than the others. Polypropylene is sometimes called the “steel” of the plastic industry because of the various ways in which it can be recast or customized to best serve a specific purpose. This is normally achieved by adopting special additives to it or by making it in a very particular way. This adaptability is an important attribute.

Properties of polypropylene

1.It has the melting temperature at 130°C

2. The typical injection mould temperature ranges between 32 – 66 °C

3. Heat Deflection Temperature (HDT) is maintained in 100 °C at 0.46 MPa

4. Have a Tensile Strength of 32 MPa

5. The flexural strength is kept at 41 MPa

6. Have specific gravity of 0.91

7. Shrink rate is 1.5 to 2.0%

The mentioned properties help in the efficient production of perfect plastic products. For the giving satisfactory result to our customers, we always opt the best of everything. And that is why we use polypropylene in our plastic products. We have different variants of plastic paver moulds including natural stone, zigzag, I shaped, hexagon and many others.

Why JR?

  • Our products are made with 100% plastic raw materials
  • The smooth inner layer transfers all the intricate designs to the tile and paver blocks
  • We provide the best in class lifespan
  • We have setting chemicals pigment and acrylic polish for start-up units
    innovative and creative designs
  • It is easy to de-mould, compared to other polypropylene plastic mould
  • We have machines for paver blocks and tile production for overseas customers
  • We are the most reliable technical service and consultancy

 

Our services

JR Rubber Moulds

JR rubber

paver moulds stand out in the industry with matchless lifespan, quality and performance. The important thing in casting the perfect pavers is the quality of products. Our rubber moulds are widely used around many parts of the world for casting perfect

rubber paver mould tiles. The outer layer of a mould is the identical material of automobile tyres. As the moulds do not have a strong and healthy application like tyres, the lifespan of moulds is almost boundless. For the glazing for pavers, moulds are made with a specialty rubber inner layer. They are resistant to alkaline and acid attacks. The particular attribute of rubber confirms that the moulds are in perfect shape even after long years of usage. The flexibility of rubber assures easy demoulding. They can be used for many years of production without distortion of shape and degradation which is very crucial when in moulds. With the JR Rubber moulds, you can create the pavers of your dreams with varying designs.

pvc paver moulds

JR Polypropylene Plastic Moulds

JR polypropylene plastic moulds are created using virgin plastic material which has a longer lifespan than any other polypropylene moulds available in the industry which are made from the reusable plastic material. They always keep a shape and very less prone to breakage. We also introduced the vibrating demoulding machine for easy demoulding which highly increase the lifespan of plastic moulds.

Machines

We source the perfect machinery for our customers from the best manufacturers. We are in association with the leading machinery manufacturers across the country. We provide a wide range of production line – mini paver plant, semi-mechanized paver plant, fully automatic paver plant which are suitable for all kind of production capacities. The key machinery being used for this is vibro table or otherwise known as vibro forming tables.

If you are in search for the prime quality products for your pavement or searching for a good and reliable paver production plant then JR Rubber Industries is the one-stop solution for all your pavement needs.

 

 

 

<>pp mould

3 Types of Paver Plants that JR Rubbers Offer

Automatic Paver Plant

Paver productions was too hard and time-consuming in its early years. Paver production workers used to do all the production process manually without any machinery help. However, as innovation progresses, machines started to replace a lot of work that man used to do. From automating some part of paver production, Engineers developed paver plants that can do the whole process of its own by one switch. Our Engineers at JR Rubbers produce 3 kinds of Paver plants for the client as per their requirement. Following are the 2 types of Paver plant that JR Rubbers build for the customer.

These paver plants are built at the client location as per the requirement from customer. Mini Paver plant is for the smaller paver producing companies who need comparatively lesser paver needs. This plant is automated in the different department, however, need several manual interventions during the paver production time.

Semi-Mechanized Paver Plant is the semi-automated plant which apt for a medium paver producing company. Semi Paver plant needs lesser manual interventions during the paver production process compared to mini paver plant. This plant can produce the much better unit of pavers as the specifications are higher than a mini plant.

rubber paver mould manufacturers

Fully Automatic Paver Plant is the most effective paver plant that produced by JR Rubbers. This paver plant does whole paver production process automatically and no manual intervention needed for continuing the workflow. Due to its extensive features, automatic paver plant produce the higher amount of paver compare to other 2 types of paver plants.

Below are the pavers that these plants are capable of building.

MINI PAVER PLANT

Mini Paver plant is a paver/tile production with  multitasking specifications. It is a high-performance paver plant with the capacity of performing large variety of tasks in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds during the normal 8-hour shift.

Mini paver plant is basically for the small paver units. This plant needs manual intervention quite sometime during the paver production. Considering the low purchase cost, mini paver plant is famous among the upcoming paver business units.

paver mould making machine

Mini Paver Plant

This machine consist of

  • 2 VIBRO TABLE,
  • Approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • Capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber moulds
  • 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having the strength of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing machine with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver or tile production. This machine can offer a high performance and can handle multiple tasks and it offer an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

Semi Paver Plant is majorly required for medium sized paver units who can afford little better than mini paver plant. Semi paver plant is more powerful and efficient compared to its minor version.

automatic paving machine in kenya

                                                         Semi-Mechanised Paver Plant

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • 3000 holes can drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber
  • moulds and 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having a power of 3 HP electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing process with a capacity of 500 kg & 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres.
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

paver mould making machine
FULLY AUTOMATIC MACHINE

The fully automatic machine is an ultimate for business as it reduces manpower requirement and increases the efficiency by producing 25000 wet cast paver/day. Its automatic paver creation will refrain the duplication and waste of material handling which confirms the correct use of resources. This automatic paver plant introduced for the first time in the world by the most renowned manufacturer in India.

Fully automatic paver plant is the best paver producing plant JR Rubber produced as of now. This plant doesn’t require manual intervention and can produce the highest rate of pavers within a daytime. This is basically intended for the bigger paver manufacturing units.

Here are a few features of the fully automatic plant.

Vibrating Tables

JR rubbers being one of the best paver making company in the world is celebrating their silver jubilee in paver making field. Even after 25 years of experience, JR is standing on top and high in the paver manufacturing field. We have Mini, Semi, Fully automatic paver plant that offers an option to build different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 – 15 years. Here are some major points on why to choose JR for paver production.

  • The appearance of a non-static and anti-static inner layer
  • JR Rubbers deliver the finest quality of products in paver
  • There is no Paver shape deformation
  • There is no requirement to wash the molds, still, it will keep the shape.
  • Strength and durability are similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

<>Automatic Paver Plant

Complete Process Overview of Paver Productions

 

paver productions

Remember the old days when we used to play on the soil in front or at the backyard of our house? Things are changed for good and all houses and industries started applying pavers in their ground spaces. This helps to provide more beautiful and clean surrounding as well as restricting insects entering the home or factory premises.

Ever wonder how these pavers are made?

Ever give a thought of the existence of paver productions plant?

Probably your answer is NO unless you are working in the paver manufacturing company. Here we are going to brief you about JR Rubber Mould paver manufacturing process. Before we begin, let’s give you some information about our JR Rubber mould company.

JR Rubber Moulds is one of the leading paver producing company with an enormous experience of 25 successful years. By establishing the client base in 29 countries across the globe. We have started our journey by opening our first branch in Kerala, India and spread our wings and expertise in India, South Asia and African countries. We have provides supports in

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam
    rubber paver mould manufacturers

we are pioneered in paver manufacturing by gaining the status of the most trusted name in the paver producing industry. Our range of products include

Since we know a bit about the JR company, we can jump into the paver production process.

Paver Production Process

Paver production starts by segregating the pre-requisites and this process requires below resources.

  • 2 Vibrating table
  • Concrete Miller
  • Color Mixer
  • Baby chips
  • Crusher dust sand
  • Cement
  • Chemical
  • Colour Oxides
  • Power around 15 HP
  • Paver Moulds
  • Plywood Sheets

JR Rubber moulds is even capable of providing automatic paver plants which don’t need a manual intervention for paver production. However, we will be concentrating here on different stages of paver creation for a deep insight.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water. The normal ratio of this mixer is Cement – 50 KG, crusher – 100 KG, Baby chips -84 KG and water as per requirement. All these ingredients should be mixed well to form the flowing mixer with the thick consistency.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

  SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the paver production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

 Color Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

1, Red Oxide
2, Black Oxide
3, Yellow Oxide
4, White Oxide
5, Grey Oxide

 Acrylic Resin

Color oxides are mainly used for providing the necessary colors to the tiles, it will make the paving designs more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

 Mini Paver Plant

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

paver mould making machine

 Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

 Fully Automatic Paver Machine.

The fully automatic machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

JR rubber moulds having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber moulds deliver the finest quality of products in paver production
  • There is no shape deformation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

 

<>paver productions

JR Rubber Paver Productions Plant in Odisha

paver productions

JR Moulds established our plants all over India by extending our support from our base location Kerala to Jammu and Kashmir. Having our client base all over India, we build a paver productions plant using JR rubber moulds at Bhubaneswar, Orissa. It was our immense pleasure to contribute our expertise in Bhubaneshwar through building a paver production plant for building paver via paver moulds, PVC paver moulds and plastic paver moulds.

Odisha is one of the 29th states in India which show a steady growth over time. To all those who are confused with the name Odisha, Odisha was formerly known as Orissa. Odisha is the 9th biggest state in India by area and 11th ranked state by population. The state has a 75% literacy rate which is higher than the average Indian literacy rate. Odiya speaking state is placed beside bay of Bengal to the east and shares its rest of the territory to West Bengal and Jharkhand to the north, Chhattisgarh to the west and Andhra Pradesh to the south. Odisha is filled with natural habitats and blessed with a long coastline. Odisha is also shown an impressive growth in domestic products and add to its credit Odisha’s capital city Bhubaneswar becomes the first city to consider for smart city project in India.

pvc paver moulds

JR Rubber Moulds initially started paver production company from Thrissur city in Kerala, India. Later on it spread its business to all over India by building the paver plants all around India. Add to our credit, we have established a powerful paver production plant in Bhubaneswar, Odisha. The plant is powerful enough to create paver from paver moulds, PVC paver moulds and Plastic Moulds.

To let you know more about our paver products, here are the detailed description of the following products.

Paver Moulds

Paver moulds are the structure that gave shape to pavers during the execution of paver production plant. Shapes can be differed as per the custom choice of the customer. However, there are more to paver moulds. We use different types of moulds due to the benefits it offers. We build following types of moulds

Rubber Paver Moulds

Rubber Moulds is the most flexible paver mould which can last upto 12-15 years on hard situation. As we are not using aggressive applications in paver creation. Pavers can last upto an infinite time.

rubber paver moulds

Here are a few features of Rubber mould

  • Rubber Moulds appears as non-static and has an anti-static inner layer.
  • We assure you a lifespan of 12 years to 15 years
  • As Rubber moulds does not involve in any aggressive application, the lifespan of mould could last infinite.
  • The vibration efficiently transferred to the concrete mix that it form optimum strength for the paver.
  • Rubber moulds is the best quality products in paver production.
  • Assurance of durability and strength.
  • Unlike plastic mould there is less deformation in shape.
  • Our rubber moulds provide higher lifespan than customer expectations.
  • Washing the rubber mould is not necessary as the appearance of the paver mould does not change on a normal condition.

    Plastic Paver Mould

Our Plastic paver moulds are 100% virgin raw materials of plastic which provide the best quality paver you could get. Plastic paver moulds are normally used for the outdoor floor use and it needs a better quality of plastic to have a longer lifespan in order to reduce the maintenance fare. Its smooth inner layer transform the designs to paver blocks and tiles. Plastic moulds offer the best lifespan among the paver moulds. Here are a few benefits of plastic Paver moulds service from JR rubber moulds.

  • 100% virgin plastic raw material used for making plastic paver moulds.
  • Build the longest lifespan pavers among different varieties of moulds.
  • Plastic paver mould Offers creative and innovative designs
  • Its flexible and easy to mold compare to other plastic moulds.
  • Machines provided for tile production/paver blocks for the overseas customer along with experienced trainers.
  • Along with machines, customer-specific training are provided directly at the client location.
  • We provide the most reliable technical service and consultancy

    plastic mould for paver tiles 

    PVC Paver Moulds

PVC paver mould is lighter than other moulds and offers good quality compared to other moulds. PVC paver mould is flexible enough to change its color at any point of time in its lifespan. This paver mould can also be used to imprint your desirable text on the pavers. PVC paver plant considered to be economic paver plant in nature.

Why JR?

JR Rubber Industries started their journey in 1993 and manufacture different moulds with a client base in India and 29 other countries all around the world. We are one of the prominent names in paver production and provides a complete solution for exterior flooring of industries. We are the premier supplier of pavers and paver production plant in African region which is a feather in our success journey. Supply of paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production.

We are the one stop for your all paver production needs. Our variety of products includes Rubber Moulds for Pavers/Tiles/Kerbs/Cover Blocks Polypropylene Plastic Moulds Pavers and other customized products, paver production line – Mini paver plant, Semi-mechanized paver plant, Fully automatic paver plant. We have our client base in 29 countries such as Africa- Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria, Bahrain, Riyadh, Oman, Jeddah regions. With an experience of all over the world for 25 years, we assure answer for all your paver related doubts.

Features of JR rubber moulds are listed below

  • We assure a lifespan to 12-15 years
  • The JR Rubbers moulds appear with a non-static and anti-static inner layer.
  • The lifespan is expected to indefinite as we do not use any aggressive applications
  • Unlike plastic mould, rubber moulds are more flexible in nature
  • We use the finest quality raw materials for paver production
  • The inner layers are made with special rubbers with the resistance of acid-alkaline.
  • Our rubber mould serves strength and durability similar to automobile tyres.
  • To ensure optimum strength for the paver the vibration of the vibrator is transferred efficiently to the concrete.
  • Rubber moulds retain its appearance, hence, no need to wash the moulds.
  • Unlike any other products, we fulfill more than the customer’s expectations. Our customer expected to last our pavers for 4-5 years. However, to their surprise, our pavers lasted for 10-12 years.
  • The outer layer of our rubber mould is flexible, strong, and resilient.
  • Our rubber mould specialty is that they possess high resistance to acid, alkali, corrosion, and effect of cement in any climate.

If you are searching for the best quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect answer for you. Visit our office or contact us for further information at JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680 581, Kerala, India, or feel free to call us on +91 95622 82225. For more details about our products visit us at https://www.jrrubbermoulds.com

<>paver productions

Know About Our Ventilator grill or Jali Rubber mould

 

rubber paver moulding

JR Rubber industries spread its fame across the different parts of the world. We had been successfully established our product casting at the client site in Orissa. We cast the perfect Jali mould with rubber moulds in Orissa. Today in different parts of the world ventilator grill is being used. Orissa or Odisha located in eastern India is a wonderful state among the 29 states that showed a drastic change in the development. It 9th largest state by area and 11th largest by population. Just behind Gujarat, Orissa was the fourth growing state in India. We are glad to implement our work in a state like Orissa.

rubber paver mould

What is a ventilator grill?

It is a part of the house. It is responsible for heating as well as cooling effects. But mostly it is related to cooling. Every house is equipped with a ventilator to pass excess heat out. This will help to retain the cooling effect.

JR Rubber Industries is the leading manufacturer and supplier of Ventilator mould. We design and develop the moulds under the guidance of experienced professionals. Our moulds assure a longer life to products. Under the guidance of experienced experts, these moulds are processed using hi-tech methodologies.

What is Rubber Mould?

We generally prefer rubber moulds for paving indoor and outdoor spaces. With a non-sticky inner layer, they are designed in different shapes. Similar to automobile tires they have high strength and durability. Using rubber moulds in paving tiles will help to avoid disruption in between the paving process. With an attractive appearance, JR rubber moulds ensure high-quality outcomes. Mainly for the front yard of the home, villa, and other building we generally prefer rubber stone molds. Differ kind of tiles like paver tiles, floor tiles, wall tiles, kerbstone, and cover block etc can be produced. Without possessing any degradation or deformation in its actual quality and shape these moulds have long lasting durability.

What are Jali Rubber moulds?

We are the leading manufacturer and supplier of Jali Rubber Mould. We offer standard as well as customized forms of high-quality moulds. Otherwise, these moulds are tailored according to the demand of the clients. Our Jali moulds are available in different sizes, shapes, and colors as per the requirement of the customer.

We sometimes cast our superior quality Jali rubber mould for the perfect grill or Jali. this can be used for years of casting. Our product will save the shape and dimensions even after two years of using. We supply quality rubber moulds to different parts of the world like Kenya, Lebanon, Niger etc.

Why rubber moulds for paving?

From an early age, we are familiar with rubber materials. In this modern world, the rubber flooring has created a new trend in the flooring field. It is a material that can be moulded into different desired shapes and can also be remoulded if necessary. In India, there is a wide demand for rubber in this modern era. This brings more relevance to rubber paver moulding. In homes, hotels, and schools and many more places, these tiles are widely used. The major significance is that the mats made of rubber are more resistant to weather. Rubber flooring gives us the complete freedom to wash. Rubber paver mould tiles are a thin, fat block laid in rows to cover the floor. It is mainly supplied in rectangle, square, triangle or some other special shapes. Moulding easily to any desired form is the specialty of rubber moulds.

pavement
                                        pm-13-trihex

Basic advantages of using rubber moulds:

  • Slip Retardance and Safety: Rubber paver moulded tiles with the advantage of scratch proof and without slipping replace other tiles like wooden which provide a clean and smooth surface leaving behind chances of slipping off.
  • Maintenance: Compared to other hard surface flooring matting require less maintenance. This scratch resistant tiles can be cleaned using any common inexpensive detergents and floor cleaners.
  • Comfort and Noise Reduction: Its physical features and appearance make it more pleasing for the customers. It is more comfortable for a walk and easy to stand.
  • Variety Designs: In this category a wide range of design patterns are available. Some examples of this pattern are plain designs, strike patterns, check designs, abstract patterns etc. some materials are available that gives a complete outlook of granite. These forms are available in a wide range of colors.
  • Transit flooring: As the name suggests this type is used in various transportation. Just like the one used in train and buses.

Factors to be considered while buying a rubber tile

  • Durability
  • Water Absorption
  • Shading

Choose a rubber only by detailing about its full details provided in the rubber tile label.

Why JR?

Being established in 1993 JR is the manufacturer of wet cast concrete pavers/tiles. In India and other 29 countries, we are the groundbreakers and the most trusted name in the industry. We aid complete assistance for the supply of paper machinery, setting chemicals and color oxides,  exterior flooring, manufacture, and supply of moulds, complete technical assistance for paver production, onsite assistance for production etc. Our products range from Polypropylene Plastic Moulds Pavers, Rubber Moulds for Pavers/Tiles/Kerbs/Cover Blocks, PVC moulds, Plastic moulds, Fully automatic paver plant, Semi-mechanized paver plant, to Mini paver plant etc. located at the Kerala state South India we do our shipment from our production units. We initiated with a client at our home place Kerala and now spread across the 29 countries over the world. Somaliland is our first overseas client.

pvc paver moulds

Kenya, Uganda, Somalia, Nigeria, Niger, Malawi, Rwanda, Zambia, Tanzania are the places in Africa. We have an excellent engineering team at Nairobi to assist our clients with onsite fabrication. Millions of our moulds are used in GCC countries like Riyadh, Oman, Bahrain, Jeddah, our 29th country Lebanon, and Vietnam. Our 25 years of experience make us capable to answer all your paver production needs. We are here to assist you in all your works.

Specialties of JR rubber moulds

  • We guarantee a lifespan to 12-15 years.
  • The moulds of JR Rubbers appear with a non-static and anti-static inner layer.
  • The lifespan of our moulds is indefinite as we do not involve any aggressive application as tyres.
  • There is deformation in shape, unlike plastic mould tile.
  • Our rubber moulds prefer finest quality products in paver production.
  • The inner layers are made of specialty rubbers with acid-alkaline resistant.
  • Serving strength and durability similar to automobile tyres.
  • To ensure optimum strength for the paver the vibration of the vibrator is transferred efficiently to the concrete.
  • There is no need to wash our moulds it retains its appearance the same throughout.
  • Our clients expect a lifespan of 4-5 years when they demand rubber moulds but our moulds are used for over 10 years continuously across the world without any distortion.
  • The outer layer is flexible, strong, and resilient.
  • The specialty of the inner layer is that they possess high resistance to acid, alkali, corrosion, and effect of cement.

If you are searching for quality products for adorn your pavement or searching for good reliable paver production then JR Rubber Industries is the perfect answer. Make us a visit for further informations at JR Rubber Industries, Thadapparambu,Mulankunnathukavu P.O, Thrissur – 680 581, Kerala, India, or feel free to call us on +91 95622 82225.

<>rubber paver moulding

Get To Know About Our Successful Paver Plant Completion In Niamey, Niger

 

paver mould in Niger

Niger is considered to be one of the safest countries in West Africa. Although Poverty and economic crisis are going on, Niger still managing to show a steady growth from the past. This country is a West African country where 80% of the land area lies in the Sahara desert. Niger is an Islamic predominant country with 21 million population and Niamey city is the national capital. India and Niger share a healthy friendly relation and Niger stand with India in the global disputes whenever it was necessary. Although an Indian President or Prime Minister never visited Niger, India provided economic assistance and technical assistance in various departments.

rubber paver mould

Niger being one of the steady growing African country, JR found the right time to enter the Paver business and building paver plant and paver mould in Niger. JR established Unloading and product stacking at the client site, Niamey, Niger to spread our success story to NIGER. Our client in Niamey procured Rubber moulds , Paver plant, setting chemicals and color Oxides from us and established a successful plant for. With the plant establishment, we also took the initiative to provide a proper training for client operating members on production processes, procedures and complete technical knowledge for a guaranteed smooth operation. Other than that, we are also pvc paver moulds manufacturers in niger and we have the presence in Lagos, Nigeria, Western Sahara where we completed the plant with machinery and rubber moulds and showed our strong presence in Western Africa.

As we already mentioned, The plant we build for our client in Niamey, The Niger, is an Unloading and product stacking plant. The plant is capable of manufacturing Rubber moulds, Paver plant, setting chemicals, color Oxides and paver mold in niger. Here we are explaining the details about Rubber moulds and paver plants

designer tiles in nigeria

Rubber Moulds

Rubber moulds is a molding process that builds rubber products for various uses. Here in Niamey, Niger, the plant we established produces rubber moulds for our client and these rubber mould are made from uncured rubber or elastomer. The elastomer is any material that transforms into its original form after being pressured or distorted. Rubber is an excellent replacement of elastomer since its ability to come back to original form after being pressured or distorted heavily.

Rubber moulding creates moulded rubbers after being pressed for moulding the rubber. Those moulded rubbers exposed to heat. All the rubber manufacturers use heat and pressure to form moulded rubber products.

Here are the detailed description about our different kinds of paver plants. Our Niger plant have a capacity of 400 SQM pavers/ tile in 8 hour shift.

MINI PAVER PLANT

Mini Paver is a plant with multitasking specifications used for paver/tile production. It is a high-performance paver plant with the capability of performing a large variety of task in the field. This plant has the capability of 3500-4000 moulds within a normal 8-hour shift and capacity to build various level or pavers with a production.

This machine consist of

  • 2 Vibrofoming tables which can technically be specified as approximately 3000 holes drilled on an 8MM plate with 1.5 horsepower 3 phase motor
  • 8mm thick top plate and 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER Used for  COLOR MIXING

  • A 150 km weighted Pan Mixer and have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres which featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

automatic brick making
SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of tile and paver productions. This machine has a capacity of 9000 to 10000 moulds/8 hour shift and can offer high performance, handle multiple tasks at one time and it provides an option to produce different level of pavers pant.

This machine consist of

  • 2 Vibrofoming table which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor with 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer and have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

FULLY AUTOMATIC MACHINE

The fully automatic machine produces 25000 wet cast paver/day and a great lifesaver for business as it reduces manpower and increases the efficiency. 1st automatic paver creation will prevent the waste of material handling which confirms the right use of resources and duplication. This plant is the most renowned machinery manufacturer in India and introduced for the first time in the world.

Below are the features of Fully Automatic Machine.

JR Rubber Moulds is a well-known plant and mould builders in all over India also in the middle east and Africa. Having an experience over 25 years in the mould industry JR proved that it is one of the best paver manufacturing company in the world and have strong hold in mould for paver in africa. By providing the quality products and a guaranteed mould lifespan of  12 to 15 years, JR tops its business race in the field of paver creation.

Here are a few features that show why JR good at paver mould production.

  • Rubber moulds deliver the finest quality products in paver production
  • There is the requirement to wash the molds, still, it will keep the shape intact
  • Strength and durability similar to automobile tires
  • Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products.
  • There is no deformation in shape
  • Appear with a non-static and anti-static inner layer

 

<>paver mould in Niger

Get to know about paver plant production in Kenya

paver productions

Kenya is an infamous African country known as greater horn of Africa. Kenya is also the largest economy in the eastern and central region of Africa. Having a large agricultural sector, Kenya is known for their tea and coffee export and fresh flowers are a fast-growing export. Even between the restless political and economic issues in and around Kenya, they manage to show a major progress in their economic and personal growth. There were many appreciate movements and inventions happened from Kenya which is praised by world leaders. Kenya also considered to be a growing African country with a lot of innovations and country is thriving to go pass their poverty and become in the list of a developed country. Being a country that surrounded by poverty for a long time, it will be a great achievement to come across all the obstacle and become a member of developed nations.

rubber paver mould

Kenya considered to be a potential African country is also a potential client for our paver productions. Hence, we ensure that we have our experienced and skilled expert engineers and technicians available in Nairobi so that all the fabrication of machinery and paver production of plants support anywhere in east and central Africa. To keep up our standard of work and maintain quality in our production, we have provided a complete and effective know-how on paver productions and trained the productions workers for the best and quality commercial production.  Having a strong base in Africa, Kenya is among the 10th African country where we established our cover block productions. The other countries we have our plants in Africa are Tanzania, Rwanda, Uganda, Somalia, Somaliland, Zambia, Malawi, Niger, and Nigeria. As we provide paver production all around the world, Africa is our strong base and our main showcase achievement.

As we already mentioned Kenya is among the 10th African country where we established our paver plant. This plant in Nairobi is also considered to be a hub to provide our services anywhere in East and Central Africa. Hence we provide a complete manufacturing support from Nairobi to all over Kenya and further to Africa. rubber block suppliers, PVC tile moulds, block mould, paver mould, etc are the few paver production services, we are providing from Nairobi. Here we are explaining a few of our major production and its making.

paver mould making machine

MINI PAVER PLANT

Mini Paver plant is paver/tile production which multitasking specifications. It is a high-performance paver plant with the capability of performing a large variety of task in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

    automatic paving machine in kenya

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver and tile production. This machine can offer a high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

automatic brick making
FULLY AUTOMATIC MACHINE

The fully automatic machine is a great lifesaver for business as it reduces manpower and increases the efficiency by producing 25000 wet cast paver/day. Ist automatic paver creation will prevent the duplication and waste of material handling which confirms the right use of resources. This plant introduced for the first time in the world and this is the most renowned machinery manufacturer in India.

Here are a few features of the fully automatic machine.

JR rubber industries having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years, JR is standing on top and high in the field of paver creation. We have Mini, Semi, Fully automatic saver plant that provides an option to build the different level of moulds with high quality. All the moulds we create are of utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver mold production.

  • Appear with a non-static and anti-static inner layer
  • Rubber moulds deliver the finest quality products in paver production
  • There is no deformation in shape
  • There is the requirement to wash the molds, still, it will keep the shape intact
  • Strength and durability similar to automobile tires
  • Our products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products.

 

<>Paver Production

Proud Launch Of Paver Plant In LEBANON.

rubber paver moulds

We, JR Rubber Industries proudly declare that we had successfully launched a paver production plant at the client site in Tripoli, Lebanon. Lebanon is one of the world’s smaller monarch state. In 1926 it became Republic and achieved Independence in 1943. Lebanon has different attributes that differentiate it from many of its Arab neighbours. It shares many of the cultural characteristics of the Arab world. Having a high rate of literacy Lebanon is one of the most populated countries in the Mediterranean area. Lebanon extend to avail as a busy mercantile and cultural centre for the Middle East.

rubber paver mould

At Lebanon, our technicians from India is there for Machinery installation and production regularisation. We provide mini paver plant, semi paver plant, and fully paver plant for our clients in Lebanon. Apart from this clients produced Rubber Moulds and Mini paver Machinery and accessories for the wet cast tile production. We have immense gratitude to all our clients who made this happen. We globally established paver plant off different capabilities. We manufacture plastic moulds, rubber paver moulds, and PVC moulds and supply machinery and accessories, colour oxides and chemicals. You will be trained with our specialised team on production.

We provide rubber moulds, PVC moulds, and plastic moulds all over Lebanon to our beloved clients with the help of mini pave plant, semi paver plant, and fully automatic paver plant. The below given paragraph will provide you with enough information about these in detail.

MINI PAVER PLANT

Paver block making machine manufacturers mainly consider mini paver plant for paver production. It consists of a concrete mixer, a pan mixer, two vibro forming tables. The purpose of pan mixer is colour mixing and a hydraulic hopper is connected with the concrete mixer. It has a three phase motor attached with it also aN 8mm plate with 3000 drill holes. With the support of these machine we, JR Rubber Industries make a large number of paving blocks in different shapes, colours, and patterns. For paver rubber moulds India the tile making machine is involved with the automatic movement of the rubber mould. The speciality of this machine is that there is a paver mixer machine for the colour mixer and a hydraulic muller type grey mixer with the hydraulic hopper. An advanced technical assistance is also provided with this machines for efficient production.

SEMI PAVER PLANT

This paver plant possesses more production capacity than mini paver plant. This machine consists of two pan mixers, a conveyor belt, a concrete mixer, four Vibro forming tables, and a distribution box. Here pan mixers are considered for colouring purpose and also the concrete mixer is designed with a hydraulic hopper. This semi paver plant vibro forming concrete tile making machine is designed in 8mm plate with 300 drill holes. It is rooted with two 1.5 HP three phase motor with all observant extras and three vibro forming tables.

The color mixer in Malaysia has the production capacity of 150kg per each batch. It uses a 3 HP electric motor for power supply and a 20ft nylon conveyor belt with all other necessary accessories. Rubber block manufacturers in Indonesia and many more countries use this technique for particular machinery features.

FULLY AUTOMATIC PAVER PLANT

Paver mould manufacturers widely use fully paver plant machine for their production. Due to its fully automatic nature, it reduces the manpower to a great extend favouring easy and enjoyable working atmosphere in the site. This automatic methodology will prevent the duplication of material handling and also helps in saving money. This will result in the production increase. The end result will be well structured fully finished product with the finest quality.

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RUBBER MOULDS

Giving different shapes to plastic, rubber, metal, or glass using mould is known as moulding. The container in which the liquid raw material turns into solid when poured in it is termed as a mould. Rubber paver moulds are used to avoid quick wear and tear. Without deformation and degradation, our rubber moulds have 12-15 years of lifespan.

Creating usable rubber product from elastomers or untreated rubber is what a rubber moulding is. Rubbers have the property to retain back their original shape on applying pressure. An elastomer is a natural polymer possessing elastic properties to return back to its original state. Because of this reason, they are widely used in industries. Their malleable property makes them perfect in industries. Not only for malleability but also for many other multiple utilities they are widely used in domestic and industrial sectors.

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PVC MOULDS

It is one of the kind of thermosetting plastic that can be soothed by heating. It is a long-term resistant to oxidation and degradation. Pvc mould manufacturers in India consider block Pvc and others for flooring, decorative sheets, artificial leather etc. Pvc moulds are extracted from 57% chlorine and 47% carbon with an excellent property of splintering, decaying, insect infestation, fire resistant. Pvc pavers are suitable for interior as well as exterior applications.

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PLASTIC MOULDS

Plastic moulds emerged in the 1800’s as a replacement for ivory billiard balls. The first plastic injection moulding machine was invented by Hyatt and his brother. They used a basic plunger to inject plastic into the mould through a heated cylinder. Polyethylene or polypropylene like powdered or liquid polymer is placed into a hollow mould to make the polymer to take its shape.

Various ranges of heat and pressure are used to create an end product depending upon the type of process used. We offer the plastics made up of virgin plastics. JR polypropylene plastic moulds maintain shape and very less prone to breakage. Plastic pavers mould machine available with us greatly reduce damage caused to plastic moulds during the demoulding process.

plastic moulds for interlocking tiles

JR Rubbers are excellent and trustworthy suppliers of plastic moulds, pvc moulds, rubber moulds. They are enriched with various machines like semi paver plant, mini paver plant, and fully automatic paver plant. They are now eminent suppliers of these products in Lebanon too. Our products have reached almost all over the world. Lebanon is the 29th country we are stepping into. We had successfully completed our projects and spread the fame our company all over Lebanon.

We are the leading solution for exterior flooring industry along with the manufacturing and supply of moulds, pavers, oxides etc with years of experience. Kerbstone, tiles, rubber Moulds for Pavers, cover blocks polypropylene plastic moulds pavers and many other customized products.

We had shown our excellence in countries like  Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria, Bahrain, Riyadh, Oman, Jeddah and now extending to Lebanon and in Southeast Asia – Vietnam. We have all the answers for your paver product needs with 25 years experience. Whatever be your business pattern or whether it be your domestic needs, we are always here to assist you in the case if needed.

Why choose JR Rubbers?

  • JR Rubber Industries are the leaders of this industry for 25 years with the motive of providing quality products.
  • You need not wash the moulds in the lifetime, its appearance always remains the same.
  • Assurance of lifespan of products for 12-15 years.
  • Our products are made with 100% virgin raw materials.
  • We provide innovative and creative designs for products.
  • We offer the most reliable products and service to our customers.

 

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