THINGS TO KNOW BEFORE YOU HIRE A PAVING CONTRACTOR

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Located in the southern state of Kerala, JR Rubber Industries works with 28 other countries worldwide in the field of manufacturing moulds for concrete pavers. We also engage in manufacturing plastic paver moulds that last much longer and are also made of recycled plastic material.

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We manufacture moulds for different surfaces and situations including parking tile moulds.

With a variety of paver block designs, JR Rubber Industries are the pioneers of the industry.

WHO IS A PAVING CONTRACTOR?

From working on constructing paved surfaces for roads and houses and other small to large projects, paving contractors are hired to construct such surfaces and to work on existing ones that require repair.

Most paving companies make it a point to mention that they specialize in either residential or commercial paving. They use large equipment to complete the paving process – some might use excavators to lay out the land before the paving is done and some might use paving machines to place the tiles.

Sometimes they also use tamping machines which are mostly for flattening the surface.

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Why do you require a paving constructor?

Small paving jobs can usually be done by yourself but otherwise, for large scale projects, you will need the help of a paving contractor.

This is not only because of the fact that large scale projects are for experienced contractors, but it’s also because they have access to better types of machinery that would help the process.

While choosing what type and material to be used for the pavers, several things need to be kept in mind.

While choosing the design of the tile, you need to be sure of the tile design that you pick so that specific tile moulds could be used to construct them.

According to the scenario, make sure you choose the right material for the tiles. The better tiles need not always be the more expensive ones either.

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5 QUESTIONS THAT YOU NEED TO ASK YOUR PAVING CONSTRUCTOR

1. Ask them for how long they have been a paving contractor and some examples of their previous work.

If a company has been functioning for quite some time now, it does not always have to mean that their work is perfect. But it is a point that if they have been in business for a while now, then their work might be good enough for them to last so long.

It is also important that other factors are looked into before you trust the contractor. You can also ask him for some previous work that they have done.

Ask their former clients how their experience was after hiring these contractors and also try and see the work that they’ve done before.

2. Make sure that they are insured.

Ask and confirm if the contractors you are hiring are insured. If not, then any sort of damages that are caused to your property by the contractor would be at your expense.

When you hire your contractors, ask for proof of insurance.

Make sure that they have public liability insurance and workers compensation insurance. Public liability insurance covers any third party liabilities out of the premises and any legal costs that arise out of it.

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3. Ask the contractor for the total estimate.

It is important that you ask your contractor for some details about your final payment. Your contractor should be able to give you proper details of the final amount that you ought to pay him and not just an estimate.

He should also inform you of any additional payments as no payments should come as a surprise to you later.

4. Details in the scope of work document

This is a document that is basically an agreement on the work that is going to be performed in the project. It’s basically an understanding of the scope of the entire project.

When you are collecting bids from multiple organizations, it is possible that you get confused because certain companies do not provide a proper detailed scope of work document.

So make sure that you chose the right company with a detailed scope of work document.

5. Try to find references you can call and contact

You needn’t believe everything a contractor tells you about his work. He is only going to let you know about the positives and not the negatives.

So try and get some good references that you can contact. These references could be some previous clients. If clients have good feedback about the company, then there’s nothing to worry about.

You should always keep in mind that the right contractor must be chosen for the right work. JR Rubber Industries provides you with the right kind of moulds for tiles for your project. We can ensure that you get the right service from the best consultants and manufacturers of paving block machinery and moulds.



ESTABLISHING YOUR OWN PAVER PRODUCTIONS

automatic paving machine

 

Want to pull off with paver blocks production in the market? We are here at your service to assist you to set up your own production units.

With the rapid growth and advancement in our civilisation and living standards, we have continuously kept the rate of developments on an increasing trail with evolution.

With more ideas and improvements in the building and landscape trends and culture, there has been rising demands for artistic paver block. The most essential combination to any landscaping project is the hardscape works included.

There lies the production demand for paver blocks that comes in different colours, size, shape and strength in accordance to the suitable architecture in plan. The latest block designs are preferred with an artistic blend in correspondence to the architect’s hard landscaping concept.
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THE COMPLETE PACKAGE

We can help you to assemble and produce your own production process as we are one of the leading manufacturers of the machineries involved in the process. Our successful varieties of products that includes the complete package for mini-paver plant, semi mechanised paver plant, and the fully automatic paving machine.

We provide the complete components and units for the mini paver plant available with us. The wide range of components include 2 vibroforming tables, a pan mixer and a concrete mixer with hydraulic hooper. The entire capacity of this mini paver plant is estimated to be 3500-4000 moulds per day. The expected labour assistance would be for 8 hours in a day. This plant can be used for tile manufacturing with multi-tasking specifications and can provide high performance with a large volume of production.

The specifications of our units used in the mini paver plant package is as follows:

  • THE VIBROFORMING TABLES.

The vibrating table is the unit that deals with the processing and assembling of the manufacturing units.

    • 8 mm plates with 3000 holes.
    • HP Motors x 2.
    • 3 working tables with the machine dimensions of 10 x 2.75 x 2.96 ft.
    • Accommodates large processing area for 2 x 2 ft. tiles throughout the 26 ft. long machine.
    • Facilitates automatic movement of rubber moulds for a production capacity of 3000 Sq. ft. / 8 hours shift for tile manufacturing and 2000 Sq. ft. / 8 hours shift for interlocking paver blocks.

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This is the color mixer accessory machine used for manufacturing tiles that requires colour layer mixing.

  • 150 Kg balancing capacity.
  • 200 litres of volume space.
  • Plate thickness of 10 mm at the bottom and 8 mm sides.
  • Works on a 3 HP motor.
  • Integrated with a reduction gear box system with SKF bearing.
  • THE CONCRETE MIXER.

This is the most essential unit of the entire system that involves with the major concrete mixing and filling process.

  • 500 Kg working capacity.
  • 700 litres of volume capacity.
  • Required feeder hooper capacity with a capacity of 400 litres in addition to the unit.
  • 7.5 HP Motor specification.
  • 16 RPM rotational speed of the Muller.
  • Muller specifications in terms of plate thickness are 12 mm at the bottom and 10 mm along the sides.
  • Integrated with an open type gear box system with SKF bearing.

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PROFESSIONALS ON THE FIELD

The paver production machineries are often required by the manufacturers out there who has already established their business or the start-up projects about to be developed.

Here’s why upcoming manufacturers should consider quoting us before setting up the machineries and units.

  • The invincible longing years of our experience in the area of paver productions.
  • Since 1993, we have successfully been able to maintain our reputation by providing good quality machineries and products.
  • The quality of our machineries are characterised by itself in terms of durability, efficiency and strength.
  • We do not just handle the service till the delivery, but we also provide continuous support after the setup with regards to maintenance of our products.
  • We have our technical assistance team along with you to help you set up the plant.

From the traditional concept of having completely symmetrical blocks, we have reached the era that overrides the norms by adapting towards custom unsymmetrical blocks being used all over the designing approach.

We are the manufacturers of several such exotic moulds that contribute to the current design trends being used over the build. Our paver block moulds are designed to produce the most natural and elegant blocks in the market.

With the development of machineries and units in the business, we look forward to contribute more and remain prominent in the market.

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YOUR PAVEMENT OPTIONS ON THE BUILD

 

vibrating table

Are you on the run looking for a pavement job for your housing project or building projects for your company? Are you on the stand making enquiries to choose between the pavement options that goes along with your quality plans? Then we must be able to frame your choice on a quick note. Let’s help you with some guidance to keep you updated on the search!

What is your idea of pulling out a characteristic pavement job?

The ultimate objective of any pavement job is to finally provide a smooth and flawless surface regardless of the varieties and attractions it exhibits in the texture and designs. The distinctive feature of all building jobs have got to do with its stable outlook and durability. Recent developments among the paver productions that differ in endurance and quality related elements has introduced diverse processing stages that these pavements are subjected to withstand and contain themselves.

These are the characteristic features of a good pavement work:

  • Flawless blending with an existing job. The scenario must be either expansion of pavements or to establish an entirely new job at the location. In both the cases, the overall outcome must integrate immaculate finish.

  • Levelling. This has to do with the expertise required at the stage of laying the pave. An even surface would be expected with the utmost accuracy. The efficiency of the pave considerably depends on the convenience offered on opting different paving process.
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  • Water drain levelling at the gauge point. Standing water on any surface would always put your job out for maintenance due to damage, until and unless the pre-determined measures have been taken over the job to aid water withstanding features.

  • Details are up to the mark. standing edges and points always come into attention after the completion of a pavement job. The accuracy and perfection of these areas determines the quality in details of the work.

YOUR CHOICE DETERMINES YOUR PRODUCTION STANDARDS

The choice could be categorised in terms of processing stages as follows:

  1. Wet caste pavement
  2. Dry caste pavement

Your selection of these production and processing techniques are based on the job you intend to build on. Both the approaches are favourable as per the job requirements.

If you are expecting to carry out a seamless finish to your structures or building areas, then you would prefer using wet caste pavement techniques as it is characterised as a flowing mixture on the pre-settling period.

In case you opt to converge the result of your building structures or jobs towards tenacity and non-porous finish, your choice could ascend towards Dry caste method.

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DRY CASTE PAVEMENT

This production technique usually refers to the process that involves very less water content in ratio. The output pave is generally characterised by hard, rigid and extremely solid in structure. These comes into preference when expense and budget concerns are raised. They usually represent cheaper processing cost considering normal grade components used along the mixture.

This process technique comes with an advantage of settling relatively faster than other common techniques.

This is usually preferred when the job comprises works like manufacturing concrete blocks and concrete pipes and rings.

WET CASTE PAVEMENT

This could be the most popular and preferred process that includes the essential mixtures in appropriate proportions that also takes into account the imperative water content ratio.
Further stages of production includes the vibrating table treatment to pop out and eliminate the unwanted air bubbles that eventually expands within the settling concrete mix.

The final stage of the process technique is carried out by providing significant time for the settling stage after undergoing several curing courses on the go.

This is a highly adopted approach when durability and strength has been added to the requirement board. Nearly all the paver block machines are fed with proportional water content to follow the wet caste procedures.

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MADE UP YOUR MIND YET?

We’ve observed that the preference in structural designs and building projects has been towards the Wet caste process with the advancement in quality and durability concerns. However, the dry caste process is also considered for the paving block production and packaged blocks to be transported to the building sites. You can now decide to choose between the two by recognizing the benefits of the options inclining towards your job requirements and standards.

Once you’ve decided your options, you can now consult us with your requirement.

We’ve got experience in paver production units. We offer technical assistance for our clients who intend to start a new build. Our paving equipment includes the mini paver plant, semi mechanised paver plant and fully automatic machine.

 

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Essential steps for paving blocks

interlocking tiles machine

Interlocking tiles have achieved popularity among almost every commercial and domestic constructions. It can add an aesthetic attribute to the walkways. Noways, it has become a trend to make the floor more attractive with pavers.

It has many other benefits too :

    1.Can prevent stains, since it can be easily washed away
    2.Easy to replace the cracked area
    3.Cost effective
    4.Can maintain the floor neat and clean

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Do you wish to enhance your outdoor living and keep more space for you to enjoy the freshness of nice days with sunshine and breeze?

A vital part of landscaping project is opting the best building materials that will give the look and long durability you desire.

Brick masonry or concrete pavers can assist you to make any landscape to make it look best. They can customize a design as per your need to be as dramatic or as common as you desire.

By following some simple steps, paver installation project can be correctly achieved.

For every work to get completed, the first stage will be planning. Establish an idea of how large the ground you have to pave the blocks. All other things will be organized according to these criteria.

1. Choose the correct paver – Today, we are availed with a variety of pavers for industrial and domestic constructions. Choose one which suits your perspective of cost and other factors to be considered.

Material options: The new trends in paver blocks are associated with the brand, color pattern and quality assured.

2. Prepare your ground for paving – Make sure that your land is ready for paving without any hindrances like tree roots, weeds, and uneven ground. Machines and tools are available to do the same.

Positioning the path: Before laying the pavers you should have a correct paying positioning and this will also help in getting proper measurement for making an optimum purchase.

3. Start with laying the base elements – Base materials are to be used in accordance with the paver you are going to use. The ground should be even and solid to start paving.

4. Lay the paver blocks – After laying the base materials, make it perfect with a plank and begin paving. Different patterns are used in paving in accordance with the landscape. Care should be given on the boundary pavers.

5. Final tasks – Make it more attractive and completed with perfect coloring options. You can add some colors in accordance with the surroundings and one which match with the building.

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Do you know that pavers will last for around 25 years withstanding the environmental changes?

So it will be a long term investment and you have to be more careful about the same.

Today, the use of paver blocks are significantly increased as it has been widely used from houses to office setups. It has become an essential thing in landscaping idea and urban constructions.

Paver blocks are generally used by construction agents or builders in the pavement of parking areas in big to small buildings including domestic and commercial, food courts, and public parks, railways stations, bus stands, the compound area of large shopping malls, driveways in cities and walk areas for pedestrians. They are mostly preferred by almost all innovative builders with outstanding and awesome landscaping ideas since they are available in different designs and styles as per the preference needs of the customers.

At JR, what we are doing?

At JR industries, we can provide you with paver moulds of rubber, plastic paver moulds and pvc paver moulds. We are making use of these materials for an effective paver production since they have the properties such as durability and long lasting quality in output. And our productions are done in an environment friendly manner that doesn’t harm the surroundings. The plastic we make use of in the production of paver moulds are recycled plastic wastes. This can be helpful in decreasing the wastes. A production that considers every deals in exhibiting the quality is our ultimate proposal.

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Our products and services

  • Rubber moulds
  • Plastic moulds
  • PVC moulds
  • Chemical and color oxides
  • Technical assistance
  • Mini paver plant
  • Semi mechanised paver plant
  • Fully automatic machine

We can also assist you in starting a new paver plant

Our achievements

    • We have a vast client base over the globe
    • Presence in 28 countries
    • Established 64 paver units in different countries
    • Established 1500 paver units in India

For more queries contact us @ +918589082225

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Tips for Extending the Life and Getting the Most Out of Your Pavement

wet cast tiles

Longevity in home design is a precious gift, and your concrete paving blocks are the one thing you hope will perform well.

Though it’s a much stronger and ostensibly durable material than asphalt, concrete will still crack and wear out over time. Once the instant fresh laid hot paving block starts the cooling process, it starts to age and becomes vulnerable to the wear and tear of use and environmental factors. You can, however, significantly delay such effects with proper maintenance.

Driveway paving blocks, along with other paved surfaces need good maintenance and care in order to have it last as long as possible.

From the moment it cools, the pavers start to break down from exposure to oil, gas, heat and cold extremes, sun oxidation, salt corrosion, water penetration, pressure and impact damage, and other factors.

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When your concrete pavers are properly installed and maintained, it should last for decades.

Certain environmental intrusions, such as aggressive growth of tree roots or earth shifting, can cause cracks, but otherwise, your patio floor will remain intact for years and years.

Paver blocks typically survive longer than regular concrete because it has more protective coatings. They usually include a color hardener and a sealant applied to the surface, which protects it better from wear and abrasion.

These tips are designed to be a handy reference to help you with preventative maintenance on your paved surfaces, whether they are residential or commercial. Many factors contribute to the proper maintenance of a concrete patio. This guide discusses some useful tactics for preserving yours.

  • The less direct interaction your paving blocks have with the elements, the longer it will last. So you can extend the life of paver blocks by a few extra years with a canvas patio cover or pergola. You might desire this addition for looks and comfort anyways, so the protective aspect makes it more worth the investment.
  • Take the time to carefully inspect your pavement on a regular basis and watch for any major cracks, fading of painted markings, signs that point to wear and tear and the signs that repair work may be needed soon.

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  • Keep your pavement clean; ideally, you should take a pressure washer or standard garden hose with a spray attachment and wash away dirt, debris, or other foreign contaminants every week or two. You can also use liquid dish soap and a broom to scrub away spills or bird poop, then rinse with a garden hose. If the concretegets stained by grease, food spills, or something else, try to clean up the spill as soon as possible.
  • Seal coating definitely helps in slowing pavement deterioration and is useful on driveways, parking lots, and other surfaces. The sealer will also preserve the shine and color of the blocks. For maximum benefit, the standard recommendation for reapplication of sealer is once every two or three years, but if you notice the color fading or the sheen disappearing, you can have it reapplied sooner.
  • The sealant on concrete paver is designed to resist strong elements and normal wear and tear. Certain heavy-duty chemicals can corrode it and eliminate the sheen prematurely, however. Products that contain ammonium nitrates and sulfates are particularly harmful because they’ll attack the concrete directly.
  • All car and foot traffic must be kept off surfaces that have just been sealed for a minimum of 24 hours to allow ample curing time- this is critical to ensuring the paving blocks are not weakened or damaged from the start.
  • Proper attention to the tile cracks and early patching of minor issues will prevent them from growing into major headaches and will be cheaper in the long run as well and will extend the life of your pavement.

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  • Tree and bush roots can compromise the integrity of your concrete if you don’t manage it properly. Roots will grow beneath the paving bricks, push it up, and cause it to crack. You can avoid a substantial cost of repairing with preventive measures. Have the roots in your yard trimmed regularly so they don’t endanger your pavers. You might also need to remove trees that develop extensive root systems to avoid future problems.
  • Fixing areas of ponding water as soon as possible reduces any chance of water seeping through and weakening the base and limits the formation of potholes and even worse the creation of sinkholes.

Whether you are looking for driveway paving or some other residential or commercial services, we, at JR Rubbers, offers an excellent range of Moulds for wet cast concrete pavers/tiles, paver machine, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production. Give us a call and we will be happy to discuss with you how we can help take care of all your paving, sealing, and finishing needs- whether big or small! We offer a range of paving options that our clients have come to love over the years. Call us today to get started and let us help you with all of your paving needs.

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Rubber Moulds Vs Silicone Moulds – How to Choose According to Your Needs

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Are you in the planning stages of your paving blocks project? Do you need to decide which mould, rubber or silicone mould is more suitable for your process?

We often have customers requesting silicone moulds. While we do not produce silicone moulds, our paving moulds produce an equivalent quality of cast concrete products while keeping cost well below the cost of comparable silicone moulds.

More and more homeowners, do-it-yourselfers, builders, and landscapers are making their own manufactured stones today. You can now make stones, tiles, bricks, and pavers for a fraction of what you’ve been buying them for, thanks to companies that manufacture and market concrete molds directly to consumers and tradespeople through the Internet.

Now you can make these building products right in your garage, basement, for a shed for pennies each!

Each option has its own advantages and disadvantages. The advantage to JR Rubbers’ proprietary blend of materials is that you get a commercial grade mould designed to be used hundreds if not thousands of times.

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Our moulds are very robust in design and do not require the use of a release agent while most mould manufacturers recommend using a release agent. The lack of need for release agents also provides additional cost savings from both a material standpoint as well as a reduction in labor cost.

Rubber moulds work very effectively and are the “go-to” option for casting concrete pavers. In some cases, a release agent is not required when casting concrete in these moulds, but it depends greatly on the components of the concrete mix.

Using silicone rubbers may take away the need for release agents (which have the potential to affect the model); however, the oils from silicone rubbers also have the potential to affect the model in some way.

Platinum silicone mould rubbers can be appealing because of their great release properties (tin-cured silicones should not be considered for concrete as they shrink over time and deteriorate with age), but overall, we find that the advantages of rubber mould outweigh the advantages of silicone rubber for this paving block manufacturing application.

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In addition to robustness and cost savings, our moulds provide excellent texture and general appearance as would be expected from an equivalent silicone mould. We stand behind our product 100%. You can be assured that our moulds meet or exceed the requirements of the industry.

Efflorescence, which produces salt deposits on the surface of concrete, more often occurs when silicone rubber moulds are used for casting (in comparison to rubber moulds).

This white residue is aesthetically displeasing and to remove it, you may need to use solvents or other chemicals.

In line with this, the overall color quality of the cast parts seem to differ depending on the mould material; concrete cast in rubber moulds tend to display more vivid color, where colors may appear muted when casting in silicone rubber moulds.

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Silicone rubber moulds cost about twice as much as that of rubber moulds. This is because, by weight, it would require more silicone rubber than polyurethane rubber to create the same mould since silicone is denser.

Cured polyurethane rubbers exhibit physical properties that are generally “tougher” than silicones, so they are more resilient to wear and tear when moulds are used repeatedly for years.

Here at JR Rubbers, we often recommend the use of rubber to make moulds for concrete casting (e.g., concrete tiles, panels, pavers, bricks, countertops, edging, etc.). Established in 1993, we have been manufacturing moulds for wet cast concrete pavers/tiles, providing the complete solution for exterior flooring industry with the manufacture and the supply of moulds, paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production.

Our range of products includes rubber moulds for Pavers/Tiles/Kerbs/Cover Blocks, polypropylene plastic paver moulds, mini paver plant, semi-mechanized paver plant, fully automatic paver plant and other customized products,

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Health-centered ways to clean your colored precast concrete paving blocks

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Has it been constant gloomy weather and rain where you live? Not good for the mood, but your outdoor plants will surely be loving it.  

Speaking of plants and all things that love moisture, can we talk about a common outdoor mold/fungus problem?

Nowadays, most of us have an outdoor patio with colored precast concrete paving stones. It doesn’t take long each year for black mold and mildew or moss and algae to start growing on it.

It is a mind-numbing job that will take hours and hours of work to restore the patio to a brand-new condition and everyone who has tried it hates doing that job.

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What we need to ask is if there’s a way to prevent the moss, mildew, and mold from growing in the first place and why is it growing on the precast concrete pavers.

Moss, mold, and mildew need food to survive, just like us, the only difference being, the source of food. Specks of dust, ultra-fine sugar aerosols from trees and bushes, tree sap, minerals, organic debris, etc., are all food sources for the unsightly things growing on your patio.

The missing ingredient needed to fuel the moss, mold, and mildew growth is, of course water. If you were somehow able to keep your patio completely dry always, you’d not have any growth. But even morning dew can sustain the green and black organisms as they’re tenacious and know how to make a little water go a long way.

paving tiles

 Dune

The good news is that there are ways you can prevent the growth of patio moss, mildew, and mold. But they’re not always advised. Let’s take a look at the possible ways to address the issue at hand.

Power Washing

Power washing it at least once a year will solve the problem but it’s only a temporary solution. Besides power washing will damage your patio in the long-run, hence, this quick solution is not advised to be used each time there’s mold growth. In addition, power washing, regardless of the fact that it is destructive to the concrete pavers, provides more moisture to the mold and therefore aids in its growth

Let’s discuss power washing in detail. There’s a raging debate going on in the home improvement community about whether or not power washing can be destructive to concrete, brick, precast pavers and wood. The unequivocal answer is yes, it’s destructive and the rate of destructive force is directly proportional to the pounds-per-square-inch (psi) power the machine delivers, the angle of the spray-wand tip and the distance of the tip from the surface being cleaned.

Still confused? Picture the Grand Canyon in your mind, it’s the perfect example to understand that water flowing over rock can do damage.

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Copper

A liquid solution of copper sprayed on the top surface of the concrete interlocking pavers, will stop the growth of the pesky green and black organisms in their tracks since it is a natural biocide. The easiest way to apply the copper is to buy copper sulfate crystals which are available online, and the blue crystals dissolve readily in warm or hot tap water. Mix 1.75 pounds of copper sulfate in each gallon of water and apply the solution when the paving block is dry as a bone.

The problem here is that copper is a potentially toxic substance to clean an area where people, pets, and vegetation are and can be harmed by getting it on their skin, eating it, or absorbing it.

Also, copper solution only addresses the symptom, but neglects the underlying issue, and, by doing so, creating further problems or worse dangers.

We need to address the possible constant sources of moisture to the pavers, apart from rainfall, that causes them to never fully dry out and to have a recurring mold problem.

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What Do We Recommend?

Our unsolicited advice for you to handle the mold problem in a way that is healthy to all living creatures and plants is as follows,

The first thing to look at is your drainage system because if moisture is constantly flowing towards these pavers, the ground underneath them is most likely constantly wet. Which means, paving tiles will never fully dry out and the mold will continue to come back no matter how or what you clean them with. You can try irrigate and install drains in your yard to easily solve this problem.

The other piece of this puzzle is sunlight. Is any sunlight getting to your interlocking concrete block? Is the area covered by trees or an overhang? If foliage and tree cover is the case, you might want to consider doing some landscaping or tree removal that give that area more natural sunlight. The sun’s rays are a powerful mold retardant. Sunshine will aid in keeping the interlocking bricks dry and will prevent future mold growth. If you have a retractable overhang, consider pulling it back during the hottest times of the day when the sun is most powerful, so that it can do its job on the pavers.

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We also recommend using a laundry additive that can be used to remove mold as well. Take 1/3rd of the bottle in a one-gallon sprayer or put into a garden hose mixer and spray the entire area before allowing it to fully dry. Then, with the help of  a scrubbing brush and some elbow grease remove any visible mold. Spray again and allow to air dry. If there’s an area with a large concentration of mold or algae, use the laundry additive undiluted with your scrub brush to remove what remains and to prevent further growth.

The laundry additive can be walked on with bare feet, you do not need to wear protective gear to apply it, and it’s safe for your pets too. The mixed laundry additive should last about 2 to 3 months.

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Advantages Of Rubber Floor Tile Moulds

floor tile molds

Floor Tile Rubber Moulds

Flooring is the most important part when it comes to buying/building homes. Everybody have their own opinions about what kind of tiles should be used and whether it is affordable and fits your budget. Once it is within your budget then comes what type of Flooring tiles should be used. Remember to choose the best  and convenient ones instead of going for more and attractive ones. Because flooring is a long term investment and its better to be cautious than to regret. Flooring tiles are incomplete without its moulds in which they are available and there are two types of moulds one is the Floor tile plastic mould and the other is Floor tile rubber moulds . Of the two types of Floor tile molds, Rubber tile moulds are preferred by people when it comes to flooring in their homes. Because they have advantages over the plastic floor tile moulds.

Advantages of Rubber Floor tiles

The most resilient type of flooring, Rubber Floor tiles have huge advantages over that of the plastic floor tiles. Here some of the advantages of the Rubber floor tiling. They are;

  • Durable

Rubber floor tiles are durable and it can withstand the toughest conditions and it can last for many years to come. This is the reason why the rubber floor moulds are preferred by people who wish to do flooring using the best floor tiles. Imagine the scenario where you have bought the most beautiful  tile and that too of the best quality for flooring and if the tiles are not durable and the effect of the same like sudden damage to your tiles can be visible,It will be the worst nightmare of your life. Ensure good quality and durable tiles for Flooring rather than

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  • Easy Maintenance

Rubber tiles are more stain resistant than the plastic tiles and they are also easy to maintain. Synthetic rubber flooring among other types of Rubber flooring  are generally stain proof. Some types of flooring rubber tiles are

polished with water soluble wax which is resistant to damage and discoloration. For example if you put plastic floor tiles there is a chance of tile getting stained. But Rubber tiles come with water soluble wax polished on them so as to make them stain resistant. It means the more the tiles are stain proof the more your flooring looks outstanding.

  • Softness

The rubber flooring tiles are the soft despite being tough against any damages caused. This type of tiles are mainly used in exercise rooms and playrooms. Because be it an exercise or playroom . Rough tiles will make your life miserable as well as your children’s. When you work out there is high chance of a fall all the time as result of loss of balance or sweat. Similarly your tiny tots will be always running around the playroom and making them sit in one place is almost impossible and if they fall the rubber tiles can give support to them by not hurting them.   

  • Water resistant

When it comes to flooring tiles being water resistant is an important factor that needs to be given more importance on. Because if the tiles are not water resistant then  with the ongoing adverse effects of weather change with one rain you tiles will get susceptible to the sudden rain or leak of water. So make sure you do the flooring of your home with water resistant Rubber floor tiles.

floor tiles

TM 4 Cyclo                       TM 155 Sandra                    TM 99 Cascade

  • Sound proof

Rubber floor tiles are highly elastic which makes our walk quiet and no noise of things falling on them, no sound of heels of the shoes while walking. Imagine the situation where your tiles are having hard surface and no matter how hard we try the sound rings our ears when the utensils fall or the heel of your shoes makes this irritating voice. At the end of the day if there is no bothering sounds that comes from the tile when you walk or when something falls makes your day lead in peace.

  • Easy Installation

The rubber floor tiles are easy to install as they have either interlocking edges or edge pins to the tile together. These tiles can be cut  with sharp knives. When it comes to the installation of the Rubber floor tiles the interlocking edges or the edge pins make it easy to install the tiles without any hurdles.

  • Recyclable

Unlike the plastic tiles that are non-recyclable, the rubber floor tiles are  recyclable and reused again. For instance your floor tiles are damaged and faded, you can recycle them and reuse as and when required. You need not waste your savings to buy a new tile, because Rubber tiles are flexible and renewable as well.

  • Energy bills saved

Another  important advantage of the Floor rubber tiles are that it saves energy bills by reducing the insulation value. A recycled rubber floor tile comes with layer of insulation between the floor and the room this helps min blocking the heat from escaping the floor.

pvc paver moulds

 Disadvantages

Everything has its advantages and disadvantages which makes them stand out among the others.  Similar to the above mentioned advantages of the Rubber tiles there are disadvantages too. They are as follows;

  • Too expensive

Premium rubber tiles are very expensive and it can empty your savings just like that. We all go for the other good qualities of the rubber tiles that  the amount of money that we have to pay for the same is at times ignored.

  • Slippage

Another major problem of the Rubber floor tiles is its smoothness can cause slippage. Since the tile has a smooth texture there is a high chance of getting slipped on them. And if is polished and waxed on top of it being smooth, the situation can be grievous.

  • Staining

As mentioned earlier Rubber flooring tiles are stain proof. Are they really? No they are not completely stain proof. Why? Because the tiles that are resistant to most staining agents still they succumb to strong and abrasive detergents. Like for example the rubber tile can stained by grease or oil. Which is why they are not  preferred for Kitchen flooring. Because the kitchen is the place where oil is used more than anywhere else in your home. So no rubber tile flooring in kitchen.

  • Odour

Generally rubbers tend to have a distinct odour. Similarly rubber tiles used for flooring purpose have a sharp smell that can cause difficulties to people and it can be unpleasant at times. As and when you put the rubber tile on your floor you can feel the peculiar smell.

plastic mould for paver tiles

  • Fire related issues

Rubbers are generally fire resistant. When it comes to synthetic fibres they are not fireproof and when they do catch fire. Toxic gases are released which are dangerous to your health.

  • Problematic Seams

The rubber floor tile may be water resistant but the seams can let water inside the tiles and this can damage the tiles. So it is suggested to not have the rubber tiles in the wet areas of your home like kitchens, bathrooms etc.

Hence these are some of the advantages and disadvantages of the Floor tile rubber molds. Best quality and long durable floor tile rubber molds will make your floor look outstanding when compared to other tiles. When the  question arises as to where you get the best quality and durable Rubber floor tiles from the answer without a doubt is JR rubber Industries. Established in 1993, JR Rubber Industries have the most outstanding contributions in the field of manufacturing molds of  concrete/paver tiles in India and around the world. Apart from the Floor Tile Rubber molds other range of products of JR rubber Industries include;

  • Rubber Moulds for Pavers/Tiles/Kerbstone/Cover Blocks
  • other customized products, paver production line – Mini paver plant , Semi mechanized paver plant, Fully automatic paver plant.

 

<>floor tile molds



Discover the growth of paver productions in India

   block paving  

Manufacturing has become one of the high growing sectors in India. Indian government had launched the ‘Make in India’ program to place India on the peak of the world economy status as a special zone of manufacturing hub and give considerable global recognition to the future Indian economy. India is expected to upsurge a large economy by the end of year 2020. India has a sound market status for growing pavers productions.

Do you remember the good old times when we used to play in the soil in front or at the backyard of our traditional house? Things always changes for a good reason to upgrade with and now all houses and industries have started applying pavers like floor tiles in their ground spaces for beauty and other considerable benefits.

Block paving has become a trend in modern construction structure. This will aids us in  providing more beautiful and clean surrounding as well as not allowing harm insects to stay or enter the home or factory premises.

rubber paver mould manufacturers

Nowadays the use of paver blocks and tile moulds are drastically increasing as it has been widely used everywhere from our houses to office buildings. It has become a vital part in today’s landscaping idea and urban building structures. Paver products have been broadly used for pavement of parking areas in large to small buildings, food courts and parks, railways stations, bus stands, compound area of shopping malls, driveways in every cities and pedestrian walk areas.

They are well liked by almost every innovative builders since they are made available in many different designs and styles as per customer preference and their needs. They are made in factories in an economical way that gives many financial benefits to the producers and buyers, hence they can be very easily customised according to the customers budget and preference. Even at the low cost of production, Indian industries are trying had to provide with their customers, the most supreme quality of products since they face a large competition from available different alternatives in the market.

The main notable benefits of this tile are they are really easy to maintain because for their design patterns and helps in replacing the existing surroundings without causing any distress to the same. Moreover they are produced in a plethora of styles, shapes and of different colors as per your prefered construction theme.

Now every builders or those who have plan to build home by their own conceives different ideas of construction. So the paver products manufacturers have to consider all these needs to satisfy their customers. Then only they can retain their existing customers and attract prospective clients. They are very easy to install and are made of most guaranteed and durable materials.

color oxide in algeria

A drastic change has been accompanied by the evolving trend or evolution of technology in every streams. Everything from small and portable mobile devices to heavy building materials has been completely changed to an unbelievable techniques. But the current generation is not careless as the past generation in opting from the different alternatives.

They are highly concerned about the environmental issues and the concerning hindrances associated with the production of every materials. And at the same time they are aware about the new innovations in technology and they want everything to be get done in the more faster and efficient way to make their tasks simpler and effective. They also have a varied and unique choice over others and never unhold the significance kept with the importance of quality in production.

Paver production and the demanding trends of 2018

The changing needs people exhibiting in every areas have also done with paver demands. They are seeking for every single details and need perfect and unique of everything. Even paving blocks have been in the market for a long time, we have been witnessing a huge change in the landscape revamping trends. People are preferring more natural shades that represents earthy colours over bright colours (Bright red, yellow and white).

Pavers that easily combine in with natural tones are generally gaining popularity in the market. Due to its foregone attractiveness over a long time, flashy coloured pavers are rarely preferred by the builders. 2019 is going to see a plethora of random designs of varied appealing nature.

paver mould making machine

At JR industries, we have paver moulds of rubber, plastic paver moulds and pvc paver moulds. We consider these materials for the effective paver production because of their properties such as durability and quality in output. And the productions are made in an environment friendly manner. The plastic we use in paver moulds are recycled plastic wastes. This will somehow helpful in reducing wastes. A production which considers every single details in exhibiting the efficiency is our ultimate focus.

Why JR Rubber Industries?

JR Rubber Industries having an excellence of 25 years and exhibited to be one of the best paver producing company in the world. With a long years of experience, JR is being on the top and stands high in the paver production industry.

We have different variants of paver plant starting from Mini automatic plant, Semi automatic plant and  Fully automatic paver plant that provides most preferable chance to build the different level of moulds with supreme quality and high durability. All the moulds we produced are with high quality and have a promised lifespan of 12 to 15 years. Here are some important benefits why you can opt JR Rubber Industries for paver production with a plethora of paver block designs India.

1. Presentation of a non-static and anti-static inner layer for their products
2. JR Rubber Industries serves the supreme quality of products in paver production ever before
3. No alarm of shape defamation, due care is given in designing and production
4. There is no need to wash the molds, still it will maintain the paver shape.
5. Strong and durable like automobile tyres making it most acceptable by everyone
6. Hundred percent virgin raw elements are used for every JR products

We avail you with innovative and creative styles for products with long lasting durability. We are specialized in a variety of paver products. What makes us acceptable over other industries is our commitment and teamwork that helps us in providing with the best of everything at the most reasonable rate than ever before.

JR Rubber Industries is originated in India with a plethora of global clientele.  Over the 25 years of services, we have build our client base in Africa, Gulf Cooperation Council member states and South East Asian countries and some of them are :

African nations consisting of Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
Asian nations including Bahrain, Oman and now enlarging to Lebanon and in Southeast Asia -Vietnm
If you are in search for the premium quality products for your pavement or in search for a good reliable paver production plant then JR Rubber Industries will be the best companion for you. Visit our office or ring us for further information.

Reach us at :
JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,
Feel free to contact us on +91 95622 82225.
For further information about our products visit us at                                                  https://www.jrrubbermoulds.com

 

                                                                                  

 

 

<>Block Paving



Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

<>Concrete Paving stones