Your paver factory, laid out before you build it
Three complete production lines built around JR vibroforming tables and rubber moulds. See exactly how each machine sits on the floor, then choose the plant that fits your output and budget.
3
Plant Layouts
37+
Export Countries
1990
Established, Kerala
Moulds for every plant
Three kinds of JR moulds
Every JR plant works with rubber, PVC or plastic moulds. Pick the one that suits your products and budget.
RUBBER MOULDS
PVC moulds
PVC moulds
How a JR line works
From Raw Mix to Finished Paver
Entry-level
Mini Paver Plant
A compact, low-investment line for new entrepreneurs. Two vibroforming tables, one colour mixer and one concrete mixer, with a small floor footprint and simple operation.
WORKS WITH ALL 3 JR MOULD TYPES
Choose the mould that suits your products and budget.
MACHINE LINE-UP
4 machinesVibroforming table
Concrete interlock / tile making machine, automatic mould movement
Pan mixer, 150 kg
For the colour layer mix · 3 HP motor
Concrete mixer, 500 kg
Drum rotating type mixer machine
Higher Output
Semi-mechanised Paver Plant
MACHINE LINE-UP
9 machinesVibroforming table
Concrete interlock / tile making machine, automatic mould movement
Pan mixer, 300 kg
For the colour layer mix · 5 HP motor
Concrete mixer
Hydraulic muller type with hydraulic feed hopper · 7.5 HP
Conveyor belt, 20 ft
Nylon belt with 3 HP motor
Storage & distribution box
900 litre · holds 500 kg of concrete
Large Scale
Fully Mechanised Paver Plant
Machine Line-Up
14 machines + tablesVibrating table
Vibroforming tables for pavers and tiles
Batching plant
Bins for sand and aggregate with conveyor to the mixer
Planetary mixer
With skip feeder and cement feeder
Distribution bin
Fed by forward and reverse conveyor belts
Pan mixer, 300 kg
For the colour layer mix · 5 HP motor
Working and stacking tables
2 working tables, 4 stacking tables
Rated Output
Approx.Side by Side
Which Plant Fits You?
| Feature | Mini Paver Plant | Semi-Mechanised Plant | Fully Mechanised Plant |
|---|---|---|---|
| Vibroforming tables | 2 | 4 | 8 |
| Colour (pan) mixers | 1 × 150 kg/batch, 3 HP | 2 × 300 kg/batch, 5 HP | 2 × 300 kg/batch, 5 HP |
| Concrete mixer | Drum rotating type | Muller type, hydraulic hopper, 7.5 HP | Planetary mixer with skip feeder, cement feeder and batching plant |
| Concrete handling | Manual transfer to tables | 20 ft conveyor + 900 L distribution box | Forward and reverse conveyors + 2 distribution bins |
| Production capacity per plant per 8-hour shift | Approx. 3,500–4,000 nos (120–200 m²) | Approx. 7,000–8,000 nos (240–400 m²) | Approx. 14,000–16,000 nos (480–800 m²) |
| Best for | New entrepreneurs, local supply, tight budgets | Growing producers serving contractors and larger projects | Large-scale production and major infrastructure supply |
Swipe horizontally to compare all plant types →
Chemicals & Colours
Superplasticizer and Iron Oxides
Superplasticizer
- Higher strength: less water gives stronger, denser pavers with faster early strength.
- Better flow: fills fine mould details and sharp edges on the vibroforming table.
- Smooth finish: fewer air voids and pinholes for a clean, glossy surface.
- Even colour: spreads iron oxide evenly for uniform, brighter colours.
Iron Oxide Colours
High-quality iron oxide pigments for the coloured top layer of pavers and tiles. Supplied in 25 kg bags.
Red
110C / 120C / 130C
Yellow
313
Black
330
Light grey
270
Dark grey
295
Plan Your Plant With Us
New to paver making? Just tell us your country and your budget, and we will help with everything else: choosing the right plant, the machines, the moulds and setting it up.
Already making pavers and ready to grow? We will help you upgrade to a more efficient plant and make finer products, with new designs and patterns, a smoother finish, richer colours and better quality.