Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

<>Concrete Paving stones

Paving Blocks Types.

paver block

The introduction of paver block into the construction industry, was actually very fast. It seems like people have started to adore these designs, most people and construction industries prefer paving block over other options. The mass production of paving blocks resulted in the downfall of their price, which makes it more affordable. After introduction of automatic paving machine, laying down the paver blocks has become easier.
interlocking paver molds

A sidewalk or paved patio can do great for your backyard. However before selecting, you must know about the different types of paver blocks available in the market. There are basically two types of paver blocks, concrete and clay.

1. Concrete kerb stones.

Block those are sold in a global scale. Intangible in nature, more like two face concrete paving block, it has a smooth side and the other side being rough, but some of them come with the same surface on both sides which means they are usable anyhow. Concrete paving blocks are known for their rough material, usually used for heavy duty areas concrete paving blocks are built to sustain massive weight. Concrete paving blocks come in different colours, after a lengthy period of time these colour tend to fade, so we suggest you to purchase concrete paving blocks carefully.

2. Clay paving blocks.

Paver block design, vary from place to place, as a result the material of the paver block change. Apart from concrete paving blocks, there are clay paving blocks also known as brick or cobble. They can be laid in different and unique designs. Clay paving blocks can be used both sides, which is useful and help you to avoid confusion.

3. Rubber paving.

rubber stone molds

Running tracks and other applications use rubber paving. Rubber paving is usually made out of recycling tire, being Eco friendly and as the name suggest paving can provide you grip. 25 years ago paving started in Northern America and today rubber paving is almost used at school grounds, sidewalks, car porch, in backyard and many more. Rubber paving does not have much paving designs compared to concrete paving blocks.

4. Blue Stone paving blocks.

Blue Stone paving blocks are not only used for ground construction, it is also used on walls, steps and many more. There fit places which are frequently crowded, areas that are wet like a pool.

5. Flagstone paving.

Flagstones are the large, loose piece of stone ordinarily are used for the outdoors, they cannot be used as parking tiles as they cannot take the weight of heavy vehicles or anything that weighs more, but are best for floor tiles. They are primarily used as a decorative paving block.

plastic moulds for interlocking tiles

6. Travertine paving.

Provide a luxurious look for your outdoor project, travertine paving can provide you with a classy look. Usually filled with little holes, they are durable, they can be used on Pathways, sidewalks, in your backyard and much more.

Advantages of Block paving.

1. Its is economically beneficial if you choose block paving, not only does it save money but it also saves time.

2. Concrete block paving are extremely durable. To help you with stand heavyweight vehicles and any harsh weather.

3.With the glossy finish you can ensure the safety would be high, skid resistant and some paver block design in vietnam help to display the traffic rules which are highly beneficial for the safety of pedestrians.

4. It doesn’t cost a great deal to maintain it. With the interlock system, you are assured that it won’t split away.

Paver block offers you different paving block designs with many colour options. It’s now, a part of Modern construction, to know more about brick making, block paving, floor tiles, wall tiles and all about paving, visit JR Rubbers.

designer tile in bhrain<>

An Extensive Range Of Floor Tiles

                          

Floor Tiles

The Floor tiles are widely available in many attractive colors , shapes and design, which helps us make our flooring designs more advanced in its overall design. The floor covering provides a smooth, clean, impervious and attractive surface for the floored areas. Flooring is concerned with covering over a floor or subfloor and it provides a comfort walking surface. Floor tile offers high resistance to wear and tear due to human movement and movement of furniture and other allied activities related with it.

The special factor involved in its structure is its water resistance power and thus provide high protection against spoilage. High quality floor tiles are manufactured by using rubber stone molds and it has a high range of lifespan. The distinct features of floor tiles like its beauty, durability and ease of maintenance made it more flexible to the clients. The floor tiles are also available in different  patterns and textures to create an attractive look for your living room, bedroom, drawing and other surfaces.

rubber paver moulds

There are many advantages of using floor tiles are as follows :

  • The Tiles Are Polished That Makes You Easy To Clean.
  • Ease Of Maintenance.
  • Widely  Available In Attractive Colors, Shapes, and Design.
  • High Durability.
  • Water Resistant
  • Heat Resistant
  • High Impermeability To Acids And Other Chemical Liquids.
  • Flexibility In Its Usage.
  • No Color Distortion
  • Fully Finished Outlook

Two Main Kind Of Floor Tiles In Use :

1. Ceramic Floor Tiles

2. Porcelain Floor Tiles

Ceramic Floor Tiles : A popular range of home designers are  now choosing ceramic tiles for their flooring purposes. It offers a reliable and durable surface for almost every location inside the home like bedroom, kitchen, drawing room ,terrace and even also used in the swimming pool. This kind of tiles are now available in many designs and useful in delivering more attractive flooring patterns for home designs. Ceramic flooring now advanced as a versatile architectural resource that can be utilized in a variety of environments without causing any defects in shape, color and quality. It provides a hard tile surface covering, which makes the floor easier to maintain.

The most popular rubber mould manufacturers in Bangalore and rubber moulds manufacturers in India now providing a large variety of moulds in different shapes and designs, which help the customers to choose the finest quality products in accordance with their flooring desires. A full understanding of the advantages and applications of this material will allow you to make a well prepared flooring decision.

concrete block molds

 

Demanding Features Of Ceramic Tiles :

  • Demanding strength in quality
  • Hardness
  • Excellent water resistance
  • Good chemical resistance
  • Low thermal expansion

Porcelain Floor Tiles : Porcelain floor tiles are compact and resistant, which means that absorbs the wet and dirts appear on the tiles and also have high quality in its strength. Porcelain tiles are very durable in nature, long-lasting and creating beauty in your home or even outside areas. They’re also available in a large variety of colors, shapes, textures and ease of maintenance creates a high demand for porcelain tiles in the global market.

Floor tiles in Thailand is the perfect example to know about its global use in the world market. Porcelain  tile is one of the most durable tile materials in the floor tile category. Whether your tastes tend towards the neutral or the bold, find the perfect color of porcelain tile from the shop and create more trendy and unique flooring designs as your own. Apart from the floor tiles, designer tiles in Cambodia and Nigeria now deals a huge number of customers in this particular area.

plastic moulds for interlocking tiles

Key Features Of Porcelain Floor Tiles :

  • Permanency in Colour.
  • Dirt Resistance.
  • Environment Friendly.
  • Heat Resistant.
  • Available in Different Designs, Colors and Shapes.

Here I summarize, choose your best flooring designs with the perfect coupling of your dreams and desires with it. Keep your own uniqueness along with you…

<>paver block manufacturer

5 DIFFERENT TILES  IN A SINGLE MOULD

 

Rubber Moulding

Rubber moulds are mainly used for paving purposes done  inside and outside locations, which are designed in different shapes  with a non-stick inner layer. It has a high demanding strength and durability similar to automobile tyres. Automobile tyres are tyres which are mainly used in vehicles to provide grip for its wheel and ride along the ground with a perfect balancing. When we use rubber moulds it is easy to pave the tiles without any disruption in between the paving process. Because it ensures high quality outcomes with attractive appearance.

Rubber stone molds are mainly applied on front yard of homes, villas  and other buildings make it more attractive to the visitors.  Such a kind of molds most widely finding market across the world, with a perfect example of rubber paver blocks in Ethiopia, that  is found highly demanding among the customers. With the use of a rubber mould, we can produce different kind of tiles such as Paver tiles, Floor tiles, Wall tiles, Kerbstone and Cover blocks. The molds have  long lasting durability without any deformation or degradation in its  actual shape and quality.

paver block design

With the introduction of paver tiles as an inherited product from rubber molds, it has generated a high demand for the same. Paver tiles are produced in paver blocks that can be made in any shape in accordance with the customer demand.These tiles are manufactured using rubber molds and undertaking production  processes to give unique shapes, patterns and shades for the tiles.

Floor Tiles

While we get into the flooring section,  prefer Floor tiles to make it more attractive with a stunning outlook. Deciding the right floor tile is very important when decorating your homes. We can design our home with a luxurious outlook by using proper  Floor tiles that add elegance and sophistication to the overall ambience. Floor tiles can be produced in different colors by using chemical powders and color oxides and it can be any in accordance with our preference. With a perfect flooring of inner areas, will deliver an extraordinary look to the overall outlook that we expected earlier.  

concrete wall tile molds

An easy and super exclusive way to break the visual monotony of your kitchen, bathroom or living area is by using wall tiles which gives a refreshing and lustrous look to your walls by choosing any of the amazing Wall tiles from a huge collection. In the earliest era majority of the flooring desires is narrowed into a particular design or shape with common colors . When we compare it with the present rubber moulding facilities, conventional methods are now in very least demand. These trendy,attractively appearing and high quality tiles cater  all tastes and design aesthetics, which will help you to attain an upscale feel to your home, office and any other spaces which you wish to be more attractive. While we use different wall tiles with different shape and color combinations, it  helps us to acquire a distinct personality and pleasing mood for the designed spaces.

 

kerbstone

The other one is Kerbs or Kerbstone, which is much familiar with in our day to day life. Which specifies a boundary between the main travelling road and footpath areas. Kerbs are mainly categorized as in four types, namely :
1. Low or mountable kerbs
2.Semi-barrier type kerbs
3.Barrier-type kerbs
4.Submerged kerbs

From these we can choose any model for our paving requirements. It will help to reduce accidents by creating a gap between vehicles and the pedestrians. In the production process natural stones are mainly used for kerb construction by using traditional methods, but now more strengthened concrete materials and Rubber stone molds are used for production purposes.

cover block mould in qatar

Cover blocks act as  a bridge between the surface area and reinforcement bars to protect from natural calamities. Which also helps to prevent corrosion among them. Corrosion means the gradual destruction resulted in  materials through the chemical reaction with the environment, which is also known as Spacers used to provide spacing at slab, beam and foundation.

From the above information, I think you can analyze all the things regarded with rubber moulds and its inherited properties.     

<>Rubber Moulding