3 Types of Paver Plants that JR Rubbers Offer

Automatic Paver Plant

Paver productions was too hard and time-consuming in its early years. Paver production workers used to do all the production process manually without any machinery help. However, as innovation progresses, machines started to replace a lot of work that man used to do. From automating some part of paver production, Engineers developed paver plants that can do the whole process of its own by one switch. Our Engineers at JR Rubbers produce 3 kinds of Paver plants for the client as per their requirement. Following are the 2 types of Paver plant that JR Rubbers build for the customer.

These paver plants are built at the client location as per the requirement from customer. Mini Paver plant is for the smaller paver producing companies who need comparatively lesser paver needs. This plant is automated in the different department, however, need several manual interventions during the paver production time.

Semi-Mechanized Paver Plant is the semi-automated plant which apt for a medium paver producing company. Semi Paver plant needs lesser manual interventions during the paver production process compared to mini paver plant. This plant can produce the much better unit of pavers as the specifications are higher than a mini plant.

rubber paver mould manufacturers

Fully Automatic Paver Plant is the most effective paver plant that produced by JR Rubbers. This paver plant does whole paver production process automatically and no manual intervention needed for continuing the workflow. Due to its extensive features, automatic paver plant produce the higher amount of paver compare to other 2 types of paver plants.

Below are the pavers that these plants are capable of building.

MINI PAVER PLANT

Mini Paver plant is a paver/tile production with  multitasking specifications. It is a high-performance paver plant with the capacity of performing large variety of tasks in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds during the normal 8-hour shift.

Mini paver plant is basically for the small paver units. This plant needs manual intervention quite sometime during the paver production. Considering the low purchase cost, mini paver plant is famous among the upcoming paver business units.

paver mould making machine

Mini Paver Plant

This machine consist of

  • 2 VIBRO TABLE,
  • Approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • Capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber moulds
  • 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having the strength of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing machine with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver or tile production. This machine can offer a high performance and can handle multiple tasks and it offer an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

Semi Paver Plant is majorly required for medium sized paver units who can afford little better than mini paver plant. Semi paver plant is more powerful and efficient compared to its minor version.

automatic paving machine in kenya

                                                         Semi-Mechanised Paver Plant

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • 3000 holes can drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet per 8 hour shift for tiles with automatic movement of rubber
  • moulds and 2000 square feet per 8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of 150kg batch with a volume of 200-litre capacity.
  • Having a power of 3 HP electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of 32” dia*depth 16”
  • Reduction gearbox system with a ratio of 40:1

HYDRAULIC TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • 500 km Hydraulic Muller type Grey Mixer machine.
  • Concrete mixing process with a capacity of 500 kg & 700-litre volume.
  • Feeder hopper with a capacity up to 400 litres.
  • 7.5 HP and 750 KG and have a diamond of 55” Dia, 16” depth.

paver mould making machine
FULLY AUTOMATIC MACHINE

The fully automatic machine is an ultimate for business as it reduces manpower requirement and increases the efficiency by producing 25000 wet cast paver/day. Its automatic paver creation will refrain the duplication and waste of material handling which confirms the correct use of resources. This automatic paver plant introduced for the first time in the world by the most renowned manufacturer in India.

Fully automatic paver plant is the best paver producing plant JR Rubber produced as of now. This plant doesn’t require manual intervention and can produce the highest rate of pavers within a daytime. This is basically intended for the bigger paver manufacturing units.

Here are a few features of the fully automatic plant.

Vibrating Tables

JR rubbers being one of the best paver making company in the world is celebrating their silver jubilee in paver making field. Even after 25 years of experience, JR is standing on top and high in the paver manufacturing field. We have Mini, Semi, Fully automatic paver plant that offers an option to build different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 – 15 years. Here are some major points on why to choose JR for paver production.

  • The appearance of a non-static and anti-static inner layer
  • JR Rubbers deliver the finest quality of products in paver
  • There is no Paver shape deformation
  • There is no requirement to wash the molds, still, it will keep the shape.
  • Strength and durability are similar to automobile tyres
  • JR Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products with long lasting durability.

<>Automatic Paver Plant

Get to know about paver plant production in Kenya

paver productions

Kenya is an infamous African country known as greater horn of Africa. Kenya is also the largest economy in the eastern and central region of Africa. Having a large agricultural sector, Kenya is known for their tea and coffee export and fresh flowers are a fast-growing export. Even between the restless political and economic issues in and around Kenya, they manage to show a major progress in their economic and personal growth. There were many appreciate movements and inventions happened from Kenya which is praised by world leaders. Kenya also considered to be a growing African country with a lot of innovations and country is thriving to go pass their poverty and become in the list of a developed country. Being a country that surrounded by poverty for a long time, it will be a great achievement to come across all the obstacle and become a member of developed nations.

rubber paver mould

Kenya considered to be a potential African country is also a potential client for our paver productions. Hence, we ensure that we have our experienced and skilled expert engineers and technicians available in Nairobi so that all the fabrication of machinery and paver production of plants support anywhere in east and central Africa. To keep up our standard of work and maintain quality in our production, we have provided a complete and effective know-how on paver productions and trained the productions workers for the best and quality commercial production.  Having a strong base in Africa, Kenya is among the 10th African country where we established our cover block productions. The other countries we have our plants in Africa are Tanzania, Rwanda, Uganda, Somalia, Somaliland, Zambia, Malawi, Niger, and Nigeria. As we provide paver production all around the world, Africa is our strong base and our main showcase achievement.

As we already mentioned Kenya is among the 10th African country where we established our paver plant. This plant in Nairobi is also considered to be a hub to provide our services anywhere in East and Central Africa. Hence we provide a complete manufacturing support from Nairobi to all over Kenya and further to Africa. rubber block suppliers, PVC tile moulds, block mould, paver mould, etc are the few paver production services, we are providing from Nairobi. Here we are explaining a few of our major production and its making.

paver mould making machine

MINI PAVER PLANT

Mini Paver plant is paver/tile production which multitasking specifications. It is a high-performance paver plant with the capability of performing a large variety of task in the field. This plant has the capacity to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

    automatic paving machine in kenya

SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of paver and tile production. This machine can offer a high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers pant with a capacity of 9000 to 10000 moulds/8 hour shift.

This machine consist of

  • 2 VIBRO FORMING TABLE,
  • which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor
  • 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer
  • Have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

automatic brick making
FULLY AUTOMATIC MACHINE

The fully automatic machine is a great lifesaver for business as it reduces manpower and increases the efficiency by producing 25000 wet cast paver/day. Ist automatic paver creation will prevent the duplication and waste of material handling which confirms the right use of resources. This plant introduced for the first time in the world and this is the most renowned machinery manufacturer in India.

Here are a few features of the fully automatic machine.

JR rubber industries having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years, JR is standing on top and high in the field of paver creation. We have Mini, Semi, Fully automatic saver plant that provides an option to build the different level of moulds with high quality. All the moulds we create are of utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver mold production.

  • Appear with a non-static and anti-static inner layer
  • Rubber moulds deliver the finest quality products in paver production
  • There is no deformation in shape
  • There is the requirement to wash the molds, still, it will keep the shape intact
  • Strength and durability similar to automobile tires
  • Our products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products.

 

<>Paver Production

Proud Launch Of Paver Plant In LEBANON.

rubber paver moulds

We, JR Rubber Industries proudly declare that we had successfully launched a paver production plant at the client site in Tripoli, Lebanon. Lebanon is one of the world’s smaller monarch state. In 1926 it became Republic and achieved Independence in 1943. Lebanon has different attributes that differentiate it from many of its Arab neighbours. It shares many of the cultural characteristics of the Arab world. Having a high rate of literacy Lebanon is one of the most populated countries in the Mediterranean area. Lebanon extend to avail as a busy mercantile and cultural centre for the Middle East.

rubber paver mould

At Lebanon, our technicians from India is there for Machinery installation and production regularisation. We provide mini paver plant, semi paver plant, and fully paver plant for our clients in Lebanon. Apart from this clients produced Rubber Moulds and Mini paver Machinery and accessories for the wet cast tile production. We have immense gratitude to all our clients who made this happen. We globally established paver plant off different capabilities. We manufacture plastic moulds, rubber paver moulds, and PVC moulds and supply machinery and accessories, colour oxides and chemicals. You will be trained with our specialised team on production.

We provide rubber moulds, PVC moulds, and plastic moulds all over Lebanon to our beloved clients with the help of mini pave plant, semi paver plant, and fully automatic paver plant. The below given paragraph will provide you with enough information about these in detail.

MINI PAVER PLANT

Paver block making machine manufacturers mainly consider mini paver plant for paver production. It consists of a concrete mixer, a pan mixer, two vibro forming tables. The purpose of pan mixer is colour mixing and a hydraulic hopper is connected with the concrete mixer. It has a three phase motor attached with it also aN 8mm plate with 3000 drill holes. With the support of these machine we, JR Rubber Industries make a large number of paving blocks in different shapes, colours, and patterns. For paver rubber moulds India the tile making machine is involved with the automatic movement of the rubber mould. The speciality of this machine is that there is a paver mixer machine for the colour mixer and a hydraulic muller type grey mixer with the hydraulic hopper. An advanced technical assistance is also provided with this machines for efficient production.

SEMI PAVER PLANT

This paver plant possesses more production capacity than mini paver plant. This machine consists of two pan mixers, a conveyor belt, a concrete mixer, four Vibro forming tables, and a distribution box. Here pan mixers are considered for colouring purpose and also the concrete mixer is designed with a hydraulic hopper. This semi paver plant vibro forming concrete tile making machine is designed in 8mm plate with 300 drill holes. It is rooted with two 1.5 HP three phase motor with all observant extras and three vibro forming tables.

The color mixer in Malaysia has the production capacity of 150kg per each batch. It uses a 3 HP electric motor for power supply and a 20ft nylon conveyor belt with all other necessary accessories. Rubber block manufacturers in Indonesia and many more countries use this technique for particular machinery features.

FULLY AUTOMATIC PAVER PLANT

Paver mould manufacturers widely use fully paver plant machine for their production. Due to its fully automatic nature, it reduces the manpower to a great extend favouring easy and enjoyable working atmosphere in the site. This automatic methodology will prevent the duplication of material handling and also helps in saving money. This will result in the production increase. The end result will be well structured fully finished product with the finest quality.

pavement in uganda

RUBBER MOULDS

Giving different shapes to plastic, rubber, metal, or glass using mould is known as moulding. The container in which the liquid raw material turns into solid when poured in it is termed as a mould. Rubber paver moulds are used to avoid quick wear and tear. Without deformation and degradation, our rubber moulds have 12-15 years of lifespan.

Creating usable rubber product from elastomers or untreated rubber is what a rubber moulding is. Rubbers have the property to retain back their original shape on applying pressure. An elastomer is a natural polymer possessing elastic properties to return back to its original state. Because of this reason, they are widely used in industries. Their malleable property makes them perfect in industries. Not only for malleability but also for many other multiple utilities they are widely used in domestic and industrial sectors.

pvc mould manufacturer

PVC MOULDS

It is one of the kind of thermosetting plastic that can be soothed by heating. It is a long-term resistant to oxidation and degradation. Pvc mould manufacturers in India consider block Pvc and others for flooring, decorative sheets, artificial leather etc. Pvc moulds are extracted from 57% chlorine and 47% carbon with an excellent property of splintering, decaying, insect infestation, fire resistant. Pvc pavers are suitable for interior as well as exterior applications.

pavement in uganda

PLASTIC MOULDS

Plastic moulds emerged in the 1800’s as a replacement for ivory billiard balls. The first plastic injection moulding machine was invented by Hyatt and his brother. They used a basic plunger to inject plastic into the mould through a heated cylinder. Polyethylene or polypropylene like powdered or liquid polymer is placed into a hollow mould to make the polymer to take its shape.

Various ranges of heat and pressure are used to create an end product depending upon the type of process used. We offer the plastics made up of virgin plastics. JR polypropylene plastic moulds maintain shape and very less prone to breakage. Plastic pavers mould machine available with us greatly reduce damage caused to plastic moulds during the demoulding process.

plastic moulds for interlocking tiles

JR Rubbers are excellent and trustworthy suppliers of plastic moulds, pvc moulds, rubber moulds. They are enriched with various machines like semi paver plant, mini paver plant, and fully automatic paver plant. They are now eminent suppliers of these products in Lebanon too. Our products have reached almost all over the world. Lebanon is the 29th country we are stepping into. We had successfully completed our projects and spread the fame our company all over Lebanon.

We are the leading solution for exterior flooring industry along with the manufacturing and supply of moulds, pavers, oxides etc with years of experience. Kerbstone, tiles, rubber Moulds for Pavers, cover blocks polypropylene plastic moulds pavers and many other customized products.

We had shown our excellence in countries like  Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria, Bahrain, Riyadh, Oman, Jeddah and now extending to Lebanon and in Southeast Asia – Vietnam. We have all the answers for your paver product needs with 25 years experience. Whatever be your business pattern or whether it be your domestic needs, we are always here to assist you in the case if needed.

Why choose JR Rubbers?

  • JR Rubber Industries are the leaders of this industry for 25 years with the motive of providing quality products.
  • You need not wash the moulds in the lifetime, its appearance always remains the same.
  • Assurance of lifespan of products for 12-15 years.
  • Our products are made with 100% virgin raw materials.
  • We provide innovative and creative designs for products.
  • We offer the most reliable products and service to our customers.

 

<>Rubber Paver Moulds