ESTABLISHING YOUR OWN PAVER PRODUCTIONS

automatic paving machine

 

Want to pull off with paver blocks production in the market? We are here at your service to assist you to set up your own production units.

With the rapid growth and advancement in our civilisation and living standards, we have continuously kept the rate of developments on an increasing trail with evolution.

With more ideas and improvements in the building and landscape trends and culture, there has been rising demands for artistic paver block. The most essential combination to any landscaping project is the hardscape works included.

There lies the production demand for paver blocks that comes in different colours, size, shape and strength in accordance to the suitable architecture in plan. The latest block designs are preferred with an artistic blend in correspondence to the architect’s hard landscaping concept.
pvc paver moulds

 

THE COMPLETE PACKAGE

We can help you to assemble and produce your own production process as we are one of the leading manufacturers of the machineries involved in the process. Our successful varieties of products that includes the complete package for mini-paver plant, semi mechanised paver plant, and the fully automatic paving machine.

We provide the complete components and units for the mini paver plant available with us. The wide range of components include 2 vibroforming tables, a pan mixer and a concrete mixer with hydraulic hooper. The entire capacity of this mini paver plant is estimated to be 3500-4000 moulds per day. The expected labour assistance would be for 8 hours in a day. This plant can be used for tile manufacturing with multi-tasking specifications and can provide high performance with a large volume of production.

The specifications of our units used in the mini paver plant package is as follows:

  • THE VIBROFORMING TABLES.

The vibrating table is the unit that deals with the processing and assembling of the manufacturing units.

    • 8 mm plates with 3000 holes.
    • HP Motors x 2.
    • 3 working tables with the machine dimensions of 10 x 2.75 x 2.96 ft.
    • Accommodates large processing area for 2 x 2 ft. tiles throughout the 26 ft. long machine.
    • Facilitates automatic movement of rubber moulds for a production capacity of 3000 Sq. ft. / 8 hours shift for tile manufacturing and 2000 Sq. ft. / 8 hours shift for interlocking paver blocks.

      automatic brick making

This is the color mixer accessory machine used for manufacturing tiles that requires colour layer mixing.

  • 150 Kg balancing capacity.
  • 200 litres of volume space.
  • Plate thickness of 10 mm at the bottom and 8 mm sides.
  • Works on a 3 HP motor.
  • Integrated with a reduction gear box system with SKF bearing.
  • THE CONCRETE MIXER.

This is the most essential unit of the entire system that involves with the major concrete mixing and filling process.

  • 500 Kg working capacity.
  • 700 litres of volume capacity.
  • Required feeder hooper capacity with a capacity of 400 litres in addition to the unit.
  • 7.5 HP Motor specification.
  • 16 RPM rotational speed of the Muller.
  • Muller specifications in terms of plate thickness are 12 mm at the bottom and 10 mm along the sides.
  • Integrated with an open type gear box system with SKF bearing.

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PROFESSIONALS ON THE FIELD

The paver production machineries are often required by the manufacturers out there who has already established their business or the start-up projects about to be developed.

Here’s why upcoming manufacturers should consider quoting us before setting up the machineries and units.

  • The invincible longing years of our experience in the area of paver productions.
  • Since 1993, we have successfully been able to maintain our reputation by providing good quality machineries and products.
  • The quality of our machineries are characterised by itself in terms of durability, efficiency and strength.
  • We do not just handle the service till the delivery, but we also provide continuous support after the setup with regards to maintenance of our products.
  • We have our technical assistance team along with you to help you set up the plant.

From the traditional concept of having completely symmetrical blocks, we have reached the era that overrides the norms by adapting towards custom unsymmetrical blocks being used all over the designing approach.

We are the manufacturers of several such exotic moulds that contribute to the current design trends being used over the build. Our paver block moulds are designed to produce the most natural and elegant blocks in the market.

With the development of machineries and units in the business, we look forward to contribute more and remain prominent in the market.

<>automatic paving machine

 

Know About Our Ventilator grill or Jali Rubber mould

 

rubber paver moulding

JR Rubber industries spread its fame across the different parts of the world. We had been successfully established our product casting at the client site in Orissa. We cast the perfect Jali mould with rubber moulds in Orissa. Today in different parts of the world ventilator grill is being used. Orissa or Odisha located in eastern India is a wonderful state among the 29 states that showed a drastic change in the development. It 9th largest state by area and 11th largest by population. Just behind Gujarat, Orissa was the fourth growing state in India. We are glad to implement our work in a state like Orissa.

rubber paver mould

What is a ventilator grill?

It is a part of the house. It is responsible for heating as well as cooling effects. But mostly it is related to cooling. Every house is equipped with a ventilator to pass excess heat out. This will help to retain the cooling effect.

JR Rubber Industries is the leading manufacturer and supplier of Ventilator mould. We design and develop the moulds under the guidance of experienced professionals. Our moulds assure a longer life to products. Under the guidance of experienced experts, these moulds are processed using hi-tech methodologies.

What is Rubber Mould?

We generally prefer rubber moulds for paving indoor and outdoor spaces. With a non-sticky inner layer, they are designed in different shapes. Similar to automobile tires they have high strength and durability. Using rubber moulds in paving tiles will help to avoid disruption in between the paving process. With an attractive appearance, JR rubber moulds ensure high-quality outcomes. Mainly for the front yard of the home, villa, and other building we generally prefer rubber stone molds. Differ kind of tiles like paver tiles, floor tiles, wall tiles, kerbstone, and cover block etc can be produced. Without possessing any degradation or deformation in its actual quality and shape these moulds have long lasting durability.

What are Jali Rubber moulds?

We are the leading manufacturer and supplier of Jali Rubber Mould. We offer standard as well as customized forms of high-quality moulds. Otherwise, these moulds are tailored according to the demand of the clients. Our Jali moulds are available in different sizes, shapes, and colors as per the requirement of the customer.

We sometimes cast our superior quality Jali rubber mould for the perfect grill or Jali. this can be used for years of casting. Our product will save the shape and dimensions even after two years of using. We supply quality rubber moulds to different parts of the world like Kenya, Lebanon, Niger etc.

Why rubber moulds for paving?

From an early age, we are familiar with rubber materials. In this modern world, the rubber flooring has created a new trend in the flooring field. It is a material that can be moulded into different desired shapes and can also be remoulded if necessary. In India, there is a wide demand for rubber in this modern era. This brings more relevance to rubber paver moulding. In homes, hotels, and schools and many more places, these tiles are widely used. The major significance is that the mats made of rubber are more resistant to weather. Rubber flooring gives us the complete freedom to wash. Rubber paver mould tiles are a thin, fat block laid in rows to cover the floor. It is mainly supplied in rectangle, square, triangle or some other special shapes. Moulding easily to any desired form is the specialty of rubber moulds.

pavement
                                        pm-13-trihex

Basic advantages of using rubber moulds:

  • Slip Retardance and Safety: Rubber paver moulded tiles with the advantage of scratch proof and without slipping replace other tiles like wooden which provide a clean and smooth surface leaving behind chances of slipping off.
  • Maintenance: Compared to other hard surface flooring matting require less maintenance. This scratch resistant tiles can be cleaned using any common inexpensive detergents and floor cleaners.
  • Comfort and Noise Reduction: Its physical features and appearance make it more pleasing for the customers. It is more comfortable for a walk and easy to stand.
  • Variety Designs: In this category a wide range of design patterns are available. Some examples of this pattern are plain designs, strike patterns, check designs, abstract patterns etc. some materials are available that gives a complete outlook of granite. These forms are available in a wide range of colors.
  • Transit flooring: As the name suggests this type is used in various transportation. Just like the one used in train and buses.

Factors to be considered while buying a rubber tile

  • Durability
  • Water Absorption
  • Shading

Choose a rubber only by detailing about its full details provided in the rubber tile label.

Why JR?

Being established in 1993 JR is the manufacturer of wet cast concrete pavers/tiles. In India and other 29 countries, we are the groundbreakers and the most trusted name in the industry. We aid complete assistance for the supply of paper machinery, setting chemicals and color oxides,  exterior flooring, manufacture, and supply of moulds, complete technical assistance for paver production, onsite assistance for production etc. Our products range from Polypropylene Plastic Moulds Pavers, Rubber Moulds for Pavers/Tiles/Kerbs/Cover Blocks, PVC moulds, Plastic moulds, Fully automatic paver plant, Semi-mechanized paver plant, to Mini paver plant etc. located at the Kerala state South India we do our shipment from our production units. We initiated with a client at our home place Kerala and now spread across the 29 countries over the world. Somaliland is our first overseas client.

pvc paver moulds

Kenya, Uganda, Somalia, Nigeria, Niger, Malawi, Rwanda, Zambia, Tanzania are the places in Africa. We have an excellent engineering team at Nairobi to assist our clients with onsite fabrication. Millions of our moulds are used in GCC countries like Riyadh, Oman, Bahrain, Jeddah, our 29th country Lebanon, and Vietnam. Our 25 years of experience make us capable to answer all your paver production needs. We are here to assist you in all your works.

Specialties of JR rubber moulds

  • We guarantee a lifespan to 12-15 years.
  • The moulds of JR Rubbers appear with a non-static and anti-static inner layer.
  • The lifespan of our moulds is indefinite as we do not involve any aggressive application as tyres.
  • There is deformation in shape, unlike plastic mould tile.
  • Our rubber moulds prefer finest quality products in paver production.
  • The inner layers are made of specialty rubbers with acid-alkaline resistant.
  • Serving strength and durability similar to automobile tyres.
  • To ensure optimum strength for the paver the vibration of the vibrator is transferred efficiently to the concrete.
  • There is no need to wash our moulds it retains its appearance the same throughout.
  • Our clients expect a lifespan of 4-5 years when they demand rubber moulds but our moulds are used for over 10 years continuously across the world without any distortion.
  • The outer layer is flexible, strong, and resilient.
  • The specialty of the inner layer is that they possess high resistance to acid, alkali, corrosion, and effect of cement.

If you are searching for quality products for adorn your pavement or searching for good reliable paver production then JR Rubber Industries is the perfect answer. Make us a visit for further informations at JR Rubber Industries, Thadapparambu,Mulankunnathukavu P.O, Thrissur – 680 581, Kerala, India, or feel free to call us on +91 95622 82225.

<>rubber paver moulding

What are the advantages of using Bricks?

brick making

While building a house for the first time, you have to be careful with the type of materials you use. Building any project takes time and quality for a better result, so make sure to take time and select the best material you need for the job.

In India, brick making is an art that is coming for ages. In rural idea areas like villages or undeveloped cities, you will find that bricks are usually made of clay, while now in the market there are bricks which are made of concrete, fly-ash, sand lime and many other types of bricks.

Brick making in Uganda has catapulted, as there are more and more people interested to build their home with bricks rather any other resource. Building your whole house with bricks may be interesting, but is expensive at the same time.

rubber paver mould

Know the reasons for why people use bricks?

Concrete brick mould manufacturers in India suggest that, bricks make the construction of your house more effective and durable. Bricks not only offers you strong durability, but they also offer you a long-term service with less maintenance & better quality.

Bricks do control the temperature of your house. If it’s hot outside, bricks can make your room temperature cold and while in winter seasons your room temperature would be hot, this factor is one of the reasons that affect the brick demand to be always high.

Helping you as a heater during the winters and a cooler during the summers, bricks can be beneficial for your house to save money. A house made of bricks looks attractive and apart from other houses around yours, which means when you resell a house build with bricks you will get a better resale value.

A house built of bricks is actually a house, in which bricks replace your wall tiles or floor tiles. A brick house can provide you with many advantages and benefits. JR Rubbers, a company that deals with the sale of brick moulds, say there is a higher number of sales for them these days and bricks are always on high demand. Now let’s see some of the main advantages of having a “Brick house” –

plastic moulds for interlocking tiles

  • A house built of bricks is strong and offers better durability for the long run. Cracks don’t occur frequently or fast.
  • Eco-friendly, being a natural clean material, bricks don’t really affect nature. You will live in a pollution-free home which will result in a better health for you and your family.
  • Even though the price of bricks are high and are costly compared to other accessories to build your house. In the long run, it will be profitable, as having a better durability, less maintenance, and many other advantages.
  • Heavy material that helps bricks to store heat and a cold provides you with a better ambiance inside your house and makes you avoid buying luxury appliances which save you money.
  • Bricks are often dry, as they offer a better humidity level compared to other materials, which reduces mildew and dust mites.
  • Being a heavy material and having a tight interlocking system, bricks can provide you with a better soundproof system, ensuring that you don’t have any problem with the loud traffic and nuisance sound outside.
  • A piggyback indeed, what if you invest a little more in building the brick house, in future the price of your house will indeed rise which is profitable.
  • Provide your house a beautiful and ideal look, a look you have always wished for.

I hopes this blog will really help you to know with the advantages of having a house built of bricks. Having a brick home is like having a long-term benefit.

<>Brick Making