Construction of Concrete Paving Stones

Concrete Paving Stones

 

JR rubber moulds, being the leading paver mould producers and paver plant installation, has successfully completed the 25th year in paver mould production industry. We are a company that provided support to 30+ countries including African, GCC and South East Asian countries. We provide complete solution for exterior paver flooring with manufacturing and supply of moulds and machineries.  On this proud moment, we are trying to pass on the basic informations about what we are doing at the paver productions. Here are the details of Concrete Paving stones constructions.

What is Paving Stone?

Paving stones are kind of an floor tiles used to arrange the ground to get a clean look and comfortable usage. These pavers are created by concrete and can be customized to any design as per client requirement. From JR Rubbers perspective, we have the paving stone mould production which is durable and long lasting. We also provide paver plant installation for all kind of companies as per the client’s requirement.

rubber paver mould manufacturers

Paving Stone Production Process

Paving stone production starts by segregating the pre-requisites and this process requires below resources.

JR Rubber moulds is capable of providing automatic paver plants which provide fully automated workflow and no need of any manual intervention. However, we will be concentrating here on the paving stone production.

  1. Paver mixer and Color Mixer making

The first phase is to create the mixer for paver using the concrete miller. The mixer is created by mixing the cement with crusher dust sand, baby chips and water.

On the other hand, color mixing machine can use for mixing the color using color oxides along with chemicals. Chemicals are used for water reduction in pavers in order to provide the ultimate strength. Whereas color oxides are used for coloring the paver along with drying out the paver for long durability. Here are few details about the chemical we are using.

    • SMF-Sulphonated Melamine Formaldehyde

SMF powder and Color Oxides are used in the pavement production. SMF is a well-known superplasticizer used in paver production around the world. It is a high-end water reducer in order to provide the maximum durability to pavers. SMF powder widely used for all types in all types of grouts, mortars, coating and as a component of the concrete admixtures and emulsions. The usage ratio is 2-4 gram per 1 kg.

    • PCE- Poly Carboxylated Either

PCE is also a plasticizer that performs a quick setting of mixer and water reduction. PCE is in liquid form with a quantity distributed drums. The usage ratio is 3-5 gram per 1 kg.

color oxide in algeria

    • Colors Oxides

Color oxides are used for used for coloring the tiles as per request and to make tile attractive. Color oxides also attached with the chemical which works as the plasticizer. The quantity of color requires only a little amount, that is 2 gram per 100 kg. There are re different types of oxides such as

  1. Red Oxide
  2. Black Oxide
  3. Yellow Oxide
  4. White Oxide
  5. Grey Oxide
    • Acrylic Resin

Color oxides are mainly used for offering the necessary colors to the tiles, it will make the paving designs visually more attractive. There is also chemicals added in it will which make the paver harder for improving the lifespan.

  1. Paver making

As the paver mixer prepared in concrete miller and color mixer and chemicals prepared parallelly, major paver production action can perform now. The process starts with layering the paver mould by color mix and place it on first vibrator table. The forward vibrating table will lead the paver mould to next table where the mould will be filled with paver mixer created in concrete miller. Again the paver will push to the vibrating table where the paver will fill its quantity in equal proportion.  After completing the table round, paver will be placed above the plywood sheet for one day to cool and harden the paver. The next day paver will take out and spread under the sun to soak the full water.

The above-mentioned process is the standard procedure used for paver production. However, JR Rubber Moulds went a step ahead and owning 2 types of plant that reduce the manual interventions in paver productions. These paver production plants are mentioned below.

Mini Paver plant is paver/tile production which has multitasking specifications. It is a high-performance paver plant with the capacity of performing a large variety of task in the field. This plant has the capability to build various level or pavers with a production capability of 3500-4000 moulds within a normal 8-hour shift.

    • Semi Mechanised Paver Plant

Semi paver plant used for the paver and tile production. This machine can offer high performance and can handle multiple tasks at one time and it provides an option to produce different level of pavers with a capacity of 9000 to 10000 moulds/8 hour shift.

    • Fully Automatic Paver Machine.

The fully automatic paving machine is a lifesaver for business as it reduces the need of manpower and increases the efficiency by producing 25000 wet cast paver/day. This automatic paver creation will prevent the duplication and waste of material handling which assure the right use of resources. This plant introduced for the first time in the world and JR  is the most renowned machinery manufacturer in India.

paver mould making machine

JR rubber  having an experience of 25 years and proved to be one of the best paver making company in the world. Even after 25 years of experience, JR is standing on top and high in the paver creation field. We have Mini, Semi, Fully automatic paver plant that provides an option to build the different level of moulds with high quality and durability. All the moulds we created with utmost quality and have a guaranteed lifespan of 12 to 15 years. Here are some major points why to choose JR for paver production.

  • Appearance of a non-static and anti-static inner layer
  • JR Rubber Industries deliver the finest quality of products in paver production
  • No fear of shape defamation
  • There is no requirement to wash the molds, still it will keep the paver shape.
  • Strength and durability similar to automobile tyres
  • 100% virgin raw materials are used for JR products
  • We provide innovative and creative designs for products with long lasting durability.

JR Rubber Industries is an Indian company with many global clientele.  Over the years we have build our client base in Africa, GCC and South East Asian countries and some of them are

  • African Countries – Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria
  • Asian Countries- Bahrain, Oman extending to Lebanon and in Southeast Asia – Vietnam

If you are searching for the premium quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect companion for you. Visit the office or contact us for further information

Address:

JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680581, Kerala, India,

Feel free to call us on +91 8589 082 225.

For more details about our products visit us at https://www.jrrubbermoulds.com

 

<>Concrete Paving stones

Wall Tiles For Your Home Designs

rubber mold tiles

Unique design, strong build, attractive patterns and fine finishing are the prime features of high standard Wall tile moulds. In this latest world, there should be a large variety of wall tile patterns to make the home designs more attractive and appealing. To produce the best results there is a high need of rubber mold tiles with more demanding specifications. Now there is a large availability of wall tiles and its moulds at any place with affordable rates. The wall tiles are mainly in two types, which are digital wall tiles and ceramic wall tiles.  There are many kinds of wall tiles now in use with different colors and shapes.

wall tile moulds in cambodia

The newly arriving wall tile moulds introducing a new outlook for the overall wall designs. The innovative technology brings extraordinary designs to our desires and lifestyle. Rubber mould tiles are the foundation of all kind of tile moulds, which has high strength and durability similar to automobile tyres. Many unique wall tiles are crafted  aesthetically with different patterns in accordance with the desire of interior’s and architects. The wall tiles are now available in many outstanding patterns, which is installed in various places such as hotels, offices, apartments and many more.  If the wall tile produced by using rubber moulds, it has all indispensable features and is highly demanded in the market.

wall tile moulds in libya

Most of the companies under this field like rubber mould manufacturers in Bangalore, concrete wall tile moulds in Africa offers best quality Wall tile moulds produced in well equipped industries for their clients. They uses superior quality materials procured from the reliable vendors in the industry for the manufacturing of  finished moulds. This particular kind of moulds are available in various sizes, dimensions, patterns and shapes, which meets the diverse needs of the clients. The skilled workers in this section keep an eye on every new technology in the market to bring new designs and patterns in these tiles. The Wall tile moulds are lightweight in structure and easy to handle.

walkway molds in cambodia

Having a definite quality management system, there is a large number of manufacturers and suppliers now leads in the section of Wall Tile Moulds. Wall tile moulds in Cambodia and wall tile moulds in Libya manufacturing their products precisely  by their adept professionals using superior grade raw material in-line with predefined quality standards. The highly demanding utility features make the product widely demanded in the market. Apart from this wall tile moulds in Nigeria introduces uniquely designed wall tile moulds, which are varied in its texture and available in multiple forms. The products are designed with a sturdy structure and the specification of de-moulding facility is also available.

walkway molds

Wall tile moulds are produced according to the assorted requirements of respectable clients and delivering it with affordable rates. A full team of adroit professionals are putting their maximum effort in producing the finest quality products. Highly efficient and longevity wall tile moulds are now available in any places in the world without causing any reduction in its demand. When we use wall tiles produced in the perfect moulds, it must be well finished and attractive in overall structure. Most of the people now uses high quality products to make their home well structured with all attractive features.

So always try to make the purchase with a pre-determined mind to make it more affordable and comfortable to you. Wall tiles are the key factor in designing a home. Not only about home but also it is used in Industrial organizations, Business enterprises and also in many Commercial surroundings. In many companies technical assistance and availability of machineries is also provided along with their products to make the customer relations tightly coupled.

<>Floor Tiles