Do’s And Don’ts Of Paver Blocks Installation

 

paver block design

Paver block installation can be a real problem if you don’t know where or when to start the construction of your pavement. There are things that you must do to make your paver blocks strong like interlocking paver mould, which can provide you with a strong foundation and stability for your paver block design.

Then there are things that one must not do, the  “Don’ts” not to follow while installing a paver block, for example, one cannot use lightweight paver blocks for their parking tiles, as due to the constant heavy weight vehicles the lightweight pavers may break. One must use paver forms which are heavy and have good quality.

If one follows the Do’s and Don’ts pavement installation, one can make sure to have a strong and durable paver design, that can serve one for a long time. If you hope to have a strong paver block design make sure to follow the list below:-     

1)Don’t Cut the Corners

Mark all the pipelines, telephone lines and all other resources available under your paver block creation, make sure that you find the proper source and area for your pavement. Rather cutting the corners right where your paver block ends, take a bit more space and make sure to widen the cut.

For example, if your pavement in 10×20 do not cut the edges at 10 or 20, but add one inch more  and cut 11-21. By doing so you are provided with a better chance to have a well-finished paver block that can provide you with a better chance to have a large and ample paver pathway.
rubber paver moulds2)Requirement of the base material

You cannot assume the amount of cement, quantity of paver blocks and other materials would come in need. So don’t do the calculation of the number of paver blocks you may need, as if you buy them before you might have to make frequent visits to the shop to buy more or either you will have many paver blocks still left with you after the paver block is constructed.

A solution to this problem is buying pavers according to the work, for the start of the project have a minimum amount of paver blocks with you, when the project is half over or the minimum amount of the paver blocks get over, consult with your contractor and purchase the paver blocks needed.     

3)Use paver molds

Many people avoid using paver molds under their paver blocks as they feel it is of no use and has a very less benefit. Not using paver molds can result in a less durable paver block design a very fragile design that can dispatch or break any moment.

If you use paver molds you can easily avoid many problems in the future related to your paver blocks, in fact you can even provide yourself with a more durable and strong paver block design that can serve you for a long period of time. By using interlocking paver block molds you can also avoid problems like weed and grass growth on your paver block.

4)Take time

One can use their maximum time on the construction of the pavement, unlike any other flooring option pavement can be laid easily.

Other than all those points there are many more points to be considered while installing paver. Many are not aware of the work involved with the installation of block paving. These factors are not mentioned to scare anyone, but still, a little planning will go a long way. Unilock or interlocking paver blocks provides a brilliant technical assistance for the better installation of pavers. You can follow the do’s and don’ts mentioned below to avoid common mistakes.

paver mould india

PRE-INSTALLATION AND PLANNING

  • Do’s- Make a reasonable drawing of the area you intend to work with

A scale drawing is helpful than a computer-generated drawing. It is said so because pencil drawing will assist with the planning on the site and also it can help with the calculation of all the materials required. Find a space to incorporate a drainage plan in your plan because many think that water will percolate down through the paving stone joints but this is actually a great mistake. For the good tuning and selection of your product and design, a good plan will help with it.

  • Don’t – Guess at the area you want to cover

To make the area bigger and bigger is the most heard complaint ever. These words are not a compliment to sell more products but many people have the problem in visualizing their job and they fail to realize that once their yard is set. Rather than an effort a small amount of materials and work is the thing only needed to make your project bigger. Lay your garden hose out to represent the perimeter of the project.

  • Do – Plan the receiving of materials

Coordinating the delivery of new materials and removing the existing material is the next stage of planning. There will a number of materials you are dealing with and all of it can add with different materials that need to be kept separate. So you should keep a plan before things go as soon as they are delivered.

  • Don’t- Overestimate the amount of work you can get done

It’s better to do larger projects over a couple of weekends, one for removing existing materials and excavation and the other for paver making and base. Hiring a company is a better choice to save your time. Even though it costs, your works can be made easier and faster if it is done so.

BASE PREPARATION

  • Don’t- Cut corners

You have to decide the design and size of the job you start with the excavation. Mark all gas lines, phones lines and also over-excavate the perimeter of the area. For example, if your enclosure is set for 20✕10 feet then you should extends your base preparation past the finished size. Paver moulds are made in such a way that the base material extend past the paved edge an equal distance of the base depth.

  • Don’t- Guess at how much base material is required

Since there are no absolute rules to determine depth a few comments on the depth of the base materials is being necessary. Driveways and walkways requires different amount of quantity for laying base. Basically, to facilitate drainage clay bases need to be dug deeper.

  • Don’t-  Locale plastic under paving application

Seeds start from the top of the cracks and work their roots down in most cases. Usage of polymeric sand can prevent weeds to a great extent. Sometimes Pavement in Qatar place a granular base with geotextile base it will work as a mechanical barrier to stabilize and stop the clay from mixing with your good sub-base materials.

plastic moulds for interlocking tiles

  • Don’t-  Compact the bedding sand

Compacting the bending sand is the most common mistake. Loose sand given in between the pavers will allow them to set and also this kind of sand will allow the tamping process to even out the top surface of the pavers.

INSTALLING THE PAVERS

  • Do- Start laying the pavers on the longest straight wall

Poured in place curbs and foundation are rarely straight. There should be even a small gap seen after the completion of the project.

  • Don’t- Hammer the pavers together

Don’t lay the pavers tightly, it may raise issues in the future. Don’t measure the gap just set them beside one another. Its better to space the stones out rather than hammering them to straighten the face.

  • Do- Use edge restraint

In spite of their use, all projects need to be restrained properly to avoid creeping around the perimeter of the area. As edge restraint are flexible they can be used to tune your design.

Here, there are lots of do’s and don’ts mentioned but while installing products in its correct way can provide a long-lasting tremendous job that you can be proud with.

 

<>Paver Block Design

Top 7 Durable Design Floor Tiles

interlocking paver molds

“Strong products remain long” this is a factor followed by many buyers out there, who buy products to seek for a long time service. No matter if they are in search for household products, or any other, durability is always said to be an important matter in the case of products.

Bricks and woods were never considered as a flooring option after the arrival of paver block tiles, these tiles offer you interlocking paver molds which helps you to have your tiles durable and fixed compared to other flooring tiles.

rubber paver moulds

In a era where people take their wall tiles and parking tiles to be strong and durable, why would you even ignore your floor tiles? Durable floor tiles may worth more, but compared to the service they provide you in the long run, I can assure you that they would be more beneficial and cost friendly for a long term.

Tile moulds will offer your tile with a great sense of durability, while the quality of the tile will provide you with a better chance to assure that your paver block design remains the same for a long period of time.

The following are some of the most durable design floor tiles in the pavement industry:-

paver block design1)Oak tiles

People who wish to have a strong durable tile with an “wood affect” on them would gradually choose the oak tiles as a flooring option. Oak trees are the most found tree, that is available in most continents like Asia, North America, Europe etc which makes these oak tiles highly available and easy to equip.

The only drawback these tiles have would be their time to time maintenance charges, as woods they may tend to scratch of catch stains faster compared to other flooring accessories, maintenance of these kind of floorings have always been a reason why people avoid buying them.

pvc moulds for paver blocks2)Coast Stone effect tiles

More people wish to have a natural look for their flooring, they want their house to look more eco-friendly and clean, the oyster tile which is one of the most durable and effective tiles that have a grey scale touch on them.

3)Cube 3D Tiles

In recent years these 3D cube tiles have emerged as on of the most sold designer tiles in the business. Providing shapes and designs are better unlike other tiles, these tiles can be used as wall and floor tiles, in fact they can be a real eye catcher.

4)Vintage wood plank

When you hear vintage you expect something old and classy. Vintage wood planks provide you with a durable design, but still it is considered to be a second option even after being more durable because of the high cost of maintenance these wooden tiles take, which makes people shift to other tile options.

paver block manufacturer

5) Elegante marble effect tiles

Said earlier, people wish a natural design to suit their house, as most of the natural designs are considered to provide a natural and better beauty for your house. Considering the type of ambience you wish a marble tile is full white, which means it would be suitable for all types of house design.

6)Hexagon Mosaic Tiles

The combination of hexagon and Mosaic provides you with an extraordinary design for your
Floor or wall tiles. Mostly found white in color, these tiles asure to provide you with the best tiling option if you are considering a unique shape of flooring option.

7)Maleen decor Tiles
Unlike other tiles that are either uniform in shape and color or either offer you alternative choice in colors. The maleen decor tiles are more like a patchwork of tiles, where each tile changes from the one’s around them. In this way you get a much unique and different design for your wall and flooring option.

These are the top 7 floor tiles those offer a great durability in terms like their design and maintenance, if you wish to know more about tiles and which type of tile can provide you with the most durable quality? Make sure to visit JR Rubbers, one of the best paver mould suppliers in india.

<>interlocking paver molds

Why choose Paver block as a parking tile option?

Tile Moulds

Compared to wall tiles and floor tiles, people often tend to forget the importance of their parking tiles. I agree that people may not always tend to notice your parking space, but when they do, make sure you provide them with a good and pleasant image. Let me show you some facts which says why one must consider Paver block as a parking tile option.

Parking tiles in China are mostly ceramic paver block design and many other countries use paver block designs for their parking space according to the temperature, but the durability of these tiles are assured with the introduction of interlock mould in the construction industry, which has resulted in a strong and durable construction of parking tiles.

The following is the reasons why you need to use paver block as one of your parking tile options:-

1)Beauty
Apart from other flooring option, pavement can provide you with a much better and beautiful parking tile option. Out of the many house owners who used pavers for their driveway, suggest that they would use pavers as a option again in the future, while the minority consider to change. As only paver gives you the option to change the old pavers with the new one’s years later if you wish to.

rubber paver moulds

2)Choices
Not all house look the same, unless you copy your neighbour architectural plan. With different houses in the lane, you can assume that the same paver block design your neighbour has won’t suit yours, that’s why paver block come in different choices and options, to suit perfect for your house.

By choosing the right quality and design of paver blocks you will not only beautify your house, but you will also increase the value of your house.

3)Long term
You can have a choice of what quality of paver you wish to have. The aim of paver blocks are that they must serve you right and for a long period of time. In the long period of time they must be durable and strong, cranks or breaks should not occur. Neither should they be to expensive for maintaining and should be everlasting for a better result.

Brick mold

4)Moisture free   
Rain can be a real problem if you use wood or tile as a option for your driveway. Tile may get dirty and the wood will get wet, but unlike them paver offers you with a better option to be waterproof, and because of the interlocking moulds for your paver block you can have no liquid enter in your paver’s.

5)Not spall
A driveway build with paver blocks will not spall, which means it will not spoil and will remain problem free and not much maintenance would be needed. It would serve you with the best quality for a long period of time.

6)Crack free
When you hire a good contractor, they will provide you with the best foundation for your pavers which will result in a stable and strong paver design for your house. No cracks or loose pavers would be found in your design and can help you with the best scratch free material for your driveway.

plastic moulds for interlocking tiles

7)Low maintenance
Unlike wood, stone or tiles, paver’s can provide you with the least maintenance charge option for  you driveway. Pavers only need a small swipe or a clean once in a month that can provide you with a better chance to maintain your driveway easily.

8)A wide range of Prices
Worried about the price? Indeed you must be, with so many advantages and comforts , you might imagine that the price of these pavers can be high-sky, but no the price of certain paver vary from quality, quantity and material option. Which you will not have to compromise with your wants according to the budget, they are cheaper than wood, stones and tiles.

I hope this blog was useful for you and make sure to get your paver block driveway done right away.

<>Tile Moulds

Advantages of using concrete Paver Block

paver block

 

Sometimes traditional surfacing materials give up feeling as even as emptied concrete, so its better to consider concrete pavers that time. Concrete paver block is realistic yet alluring option anywhere on the property because they are more durable than asphalt, more colorful than brick, more affordable than stone and so on. Because of its modularity, they are easy to install. Mainly concrete paver forms are of two types, one is interlocking paver block and the other is the architectural slab. After World war II, Dutch invented interlocking paver when their traditional paving material brick was in short supply. An architectural slab is very thin and made from wetter concrete to resemble brick or stone. Have a look at different advantages of concrete pavers:

brick making

 

  • Versatility and Safety

    For both commercial and residential applications concrete pavers are an ideal choice. These can be used for parking lots, roof gardens, golf cart paths, surface coverings for driveways, promenades, pool decks, sidewalks, streets, patios and so on. For almost all outdoor services interlocking concretes are a reasonable and graceful fascinating choice. Paver block design provides a non-skid surface for both pedestrian and vehicular application. Even during wet condition a smooth drive or walk over them is safe for paver blocks in India. 
  • Low Material and Installation Costs

Since concrete pavers are fabricated with machines as compared to other naturally occurring products, they cost lesser than other types of paving products such as sandstone pavers, clay pavers, granite pavers. It is an economical long-term alternative to other type when maintenance and replacement costs are considered. Sometimes paver block machine manufacturers in India provides installation guidance for homeowners for their small and simple projects to reduce cost.

  • Many Shapes and Colors

Color and style possibilities are perpetual for concrete pavers. Clay brick-like pavers, stone-like pavers are few examples for styles. Around patios and pool decks light color pavers gives a cooler look, earth tone colors will reconcile with any decor, merging naturally into a landscape, furnishing grace, elegance, functionality, and beauty. In addition to a mix of different textures the same project can use two or more different colors of concrete pavers.

  • Custom design flexibility

Concrete paver designs are perfect for pavement areas like patio decks, roof decks, pool decks, patios, sidewalks, walkways, driveways, intersections, parking lanes, crosswalks and so on.  Concrete pavers add visual appeal, value, flexibility, and beauty to any property.

pvc moulds for paver blocks

  • High strength

Beneath exacting factory conditions & stiff dimensional tolerances, concrete pavers are forged in a steel mold that is many times stronger than habitual gushed concrete and more persistent than black asphalt. They last for generations and withstand years of abuse. These pavers possess high strength and durability, stability under severe loads, and withstand heat and cold extremes.

  • Maintenance

Than any other paving products such as stamped concrete, poured concrete, and Asphalt pavers offer low life-cycle costs and low-maintenance. By routine sweeping and periodic rinsing, pavers can be preserved easily. These allow an easy way of conducting maintenance of the underground utilities. For all utility repairs, pavers can be removed and replaced easily.

  • Weather resistance

Due to the joint between pavers, these interlocking concrete pavers are resistant to cracking. Concrete pavers are an ideal choice for colder climates. Compared to asphalt and ordinary pavers concrete pavers resist downfall of freezing and running cycles and defrosting salts. The skewed edges of pavers prevent shovels from catching on the edge. Calcium chloride like de-icing products won’t harm concrete pavers. Liquid snow melting systems work well under concrete pavers. Melting process is accelerated through dark-colored paver blocks.

block paving

In Europe, 100 square feet of pavers are installed per person annually. Its fame is expanding rapidly in the United States. Now pavers are often used for patios, walkways, driveways, airport runways, streets, around fountains, pool decks, walkway through a city park, project entrances, playgrounds etc. Currently, paver business market is on fire and balanced to continue growing as its application become more well known.

<>rubber moulds

VIBROFORMING TABLES FOR PAVER PRODUCTION

There are mainly three kinds of machines with vibroforming tables that are used for paver production, which helps to produce a different paver block design in various shapes, colors and patterns. Namely :

1. Mini paver plant

2. Semi- mechanised paver plant

3. Fully automatic paver plant

automatic paving machine

Mini Paver Plant : Mini paver plants are mainly used for paver production, which includes two vibroforming tables, pan mixer for color mixing and a concrete mixer with hydraulic hooper. It has an 8mm plate with 3000 drill holes approximately and a 3 phase motor attached with it. Apart from this it also includes three vibroforming tables and other concerned accessories.

A large number of fully finished paving blocks can be produced from these machines in different colors,shapes and patterns. The vibroforming concrete interlock or tile making machine is involved with the automatic movement of the rubber mould. This particular machine includes certain important parts that are, Hydraulic muller type grey mixer with hydraulic hooper and a paver mixer machine for the color layer mix. The advanced technical assistance are also provided along with these machines for efficient production.

interlock making machine in bahrain

Semi-Mechanised Paver Plant : Semi-mechanized paver plant has more production capacity as compared to the Mini paver plant. This machine is well structured with four vibroforming tables, two pan mixer for color mixing, concrete mixer with hydraulic hooper, conveyor belt and a distribution box. The vibroforming concrete tile making machine is designed in 8mm plate with 3000 drill holes approximately. It has two 1.5 HP 3 phase motor with three vibroforming tables and all other concerned accessories.

The color layer mixer machine have a production capacity of 150 kg per each batch and high standard 3hp Electric Motor for power supply. The hydraulic muller type grey mixer machine has a production capacity of 500kg per batch with a hydraulic hooper. The conveyor nylon Conveyor belt has a size of 20ft and with a 3hp motor and all other concerned accessories which are necessary. Rubber tiles manufacturers in India and many other countries are using this particular machinery features.

Fully Automatic Paver Plant : The fully automatic paver plant helps to reduce manpower and effective utilization machinery resources, which helps in ease of operation and provides enjoyable working atmosphere. This particular machine helps in Avoiding duplication of material handling and make it more easy. The use of fully automatic machines helps us to save a lot of time and thereby generates a rapid increase in the production. Vibroforming paver making helps to produce a well structured and fully finished products and it delivers finest quality products as the end result.

Vibroforming Paver Making

Vibrofoming tables

Vibroforming tables have a huge capacity to produce standard products by using high grade raw materials. This particular machine has a high efficiency and less maintenance. It is supported by a capacious infrastructure with a precision-engineered assortment of vibroforming tables. Apart from the usage in paver production, which is also used for packaging, product settling and compaction of containers moulds in diverse industries. Patrons can avail a high range of products in various sizes,grades and dimensions as per their detailed specifications.

Some of the features are:

  • Maintenance Free
  • Easy Operation
  • User Friendly Appearance
  • High Efficiency    

It has a production capacity of 3000 sq.ft in an 8 hour shift for tiles and for interlock paving blocks it is 2000 sq.ft per 8 hour shift. The movement of the products through vibroforming tables is processed automatically with a well sorted technical assistance. A large variety of Parking tiles and Floor tiles can be produced by using these machines with demanding quality. We can produce any kind of paving blocks in any shape with the help of well equipped machinery features, which ensures high durability.

<>interlocking paver blocks