Get To Know About Our Successful Paver Plant Completion In Niamey, Niger

 

paver mould in Niger

Niger is considered to be one of the safest countries in West Africa. Although Poverty and economic crisis are going on, Niger still managing to show a steady growth from the past. This country is a West African country where 80% of the land area lies in the Sahara desert. Niger is an Islamic predominant country with 21 million population and Niamey city is the national capital. India and Niger share a healthy friendly relation and Niger stand with India in the global disputes whenever it was necessary. Although an Indian President or Prime Minister never visited Niger, India provided economic assistance and technical assistance in various departments.

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Niger being one of the steady growing African country, JR found the right time to enter the Paver business and building paver plant and paver mould in Niger. JR established Unloading and product stacking at the client site, Niamey, Niger to spread our success story to NIGER. Our client in Niamey procured Rubber moulds , Paver plant, setting chemicals and color Oxides from us and established a successful plant for. With the plant establishment, we also took the initiative to provide a proper training for client operating members on production processes, procedures and complete technical knowledge for a guaranteed smooth operation. Other than that, we are also pvc paver moulds manufacturers in niger and we have the presence in Lagos, Nigeria, Western Sahara where we completed the plant with machinery and rubber moulds and showed our strong presence in Western Africa.

As we already mentioned, The plant we build for our client in Niamey, The Niger, is an Unloading and product stacking plant. The plant is capable of manufacturing Rubber moulds, Paver plant, setting chemicals, color Oxides and paver mold in niger. Here we are explaining the details about Rubber moulds and paver plants

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Rubber Moulds

Rubber moulds is a molding process that builds rubber products for various uses. Here in Niamey, Niger, the plant we established produces rubber moulds for our client and these rubber mould are made from uncured rubber or elastomer. The elastomer is any material that transforms into its original form after being pressured or distorted. Rubber is an excellent replacement of elastomer since its ability to come back to original form after being pressured or distorted heavily.

Rubber moulding creates moulded rubbers after being pressed for moulding the rubber. Those moulded rubbers exposed to heat. All the rubber manufacturers use heat and pressure to form moulded rubber products.

Here are the detailed description about our different kinds of paver plants. Our Niger plant have a capacity of 400 SQM pavers/ tile in 8 hour shift.

MINI PAVER PLANT

Mini Paver is a plant with multitasking specifications used for paver/tile production. It is a high-performance paver plant with the capability of performing a large variety of task in the field. This plant has the capability of 3500-4000 moulds within a normal 8-hour shift and capacity to build various level or pavers with a production.

This machine consist of

  • 2 Vibrofoming tables which can technically be specified as approximately 3000 holes drilled on an 8MM plate with 1.5 horsepower 3 phase motor
  • 8mm thick top plate and 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the file size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER Used for  COLOR MIXING

  • A 150 km weighted Pan Mixer and have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres which featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

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SEMI MECHANISED PAVER PLANT

Semi paver plant used for the production of tile and paver productions. This machine has a capacity of 9000 to 10000 moulds/8 hour shift and can offer high performance, handle multiple tasks at one time and it provides an option to produce different level of pavers pant.

This machine consist of

  • 2 Vibrofoming table which can technically be specified as approximately 3000 holes drilled on an 8MM plate,
  • 1.5 horsepower 3 phase motor with 8mm thick top plate
  • 3 working table with a machine dimension of 10 Ft length * 2.75 widths * 2.96 Ft height.
  • Machine length of 26 Ft and the tile size of 2 Ft* 2Ft with height 100mm
  • A capacity of 3000 square feet/8 hour shift for tiles with automatic movement of rubber moulds and 2000 square feet/8 hour shift for Interlock paving Blocks

PAN MIXER FOR COLOR MIXING consist of

  • A 150 km weighted Pan Mixer and have a balancing capacity of the 150kg batch with a total volume of 200-litre capacity.
  • Having a power of 3 horsepower electric motors with a bottom plate of 10mm and 8mm plate at the sideline.
  • This machine has a dimension of the dimension of 32” dia*depth 16”
  • Reduction gearbox system with a proportionate ratio of 40:1

HYDRAULIC MULLER TYPE GREY MIXER MACHINE WITH HYDRAULIC HOPPER

  • A 500 km weighted Hydraulic Muller type Grey Mixer machine.
  • This machine is particularly used for the concrete mixing process with a capacity of 500 kg and 700-litre volume.
  • Feeder hopper has a capacity up to 400 litres.
  • Featured with 7.5 horsepower and 750 KG and have a diamond of 55” Dia, 16” depth.

FULLY AUTOMATIC MACHINE

The fully automatic machine produces 25000 wet cast paver/day and a great lifesaver for business as it reduces manpower and increases the efficiency. 1st automatic paver creation will prevent the waste of material handling which confirms the right use of resources and duplication. This plant is the most renowned machinery manufacturer in India and introduced for the first time in the world.

Below are the features of Fully Automatic Machine.

JR Rubber Moulds is a well-known plant and mould builders in all over India also in the middle east and Africa. Having an experience over 25 years in the mould industry JR proved that it is one of the best paver manufacturing company in the world and have strong hold in mould for paver in africa. By providing the quality products and a guaranteed mould lifespan of  12 to 15 years, JR tops its business race in the field of paver creation.

Here are a few features that show why JR good at paver mould production.

  • Rubber moulds deliver the finest quality products in paver production
  • There is the requirement to wash the molds, still, it will keep the shape intact
  • Strength and durability similar to automobile tires
  • Products are made with 100% virgin raw materials
  • We provide innovative and creative designs for products.
  • There is no deformation in shape
  • Appear with a non-static and anti-static inner layer

 

<>paver mould in Niger

Rubber Moulds and Its Advantages

rubber paver moulding

Raw materials like rubber, plastic, glass or metal are given different shapes using a mould, this process is known as moulding. A liquid raw material turns into solid when poured into a mould container. To avoid hasty wear and tear these containers are mainly made up of steel.

What is Rubber Paver Moulding?

The rubber paver mould manufacturers make a usable rubber product from untreated rubber or elastomers. On applying pressure on elastomers, they will return to their original shape because they are natural polymers bearing all elastic properties. Not only because of its malleability but also because of its varied utilities in industrial and domestic sectors they are broadly used by rubber paver mould manufacturers in India.   

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How to select rubber material?

Rubber compounds are of different types, each differs from one another. So for selecting the correct compound, you need to go for a selection process. For  achieving the best performance level following things should be kept in mind while selecting a rubber material:

  • Be aware with the main function of the part .i.e, whether it will transmit or absorb energy.
  • Check the material cost per part.
  • Choose according to the location i.e, inside or outside.
  • Select the place according to match its temperature requirements.
  • Do not expose it to chemicals.
  • Be aware of its physical properties and ensure its regulatory requirements.

What are the different types of rubber moulding?

Rubber moulds for paver tiles can be done in two different forms of moulding, one is injection moulding and the other is compression moulding.

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  • Injection Moulding

Under high pressure heated rubber compound or material is injected into the mould cavity, this process is known as injection rubber moulding.  The molten state material is placed inside the injection barrel. For creating rubber paver moulds in Indonesia injection moulding is the most well-versed way.

  • Injection moulding process.1) Into the injection barrel, an unseasonal rubber material in the form of a constant strip is ingested.2) In a temperature controlled barrel it is warmed by an auger screw. Once the rubber material accumulates the auger screw is pulled backward.3) By an injection press, the rubber material is inoculated into the mold cavities once the auger screw moves backward.

    4) When the mold is closed under high pressure the auger screw is pushed forward forcing the material into the mold cavities.

    5) When the material is cured in the heated mould the auger screw turns again to replace the injection barrel and the injection part is ready for next shot once the mould gets opened.

Advantages of Injection moulding

  • Rapid production
  • Modicum wastage of material
  • Scheme flexibility
  • Poor labor cost
  • Resilience in color and material

    pvc moulds for paver blocks

    Compression Moulding

Rubber paver mould manufacturers in Bangalore place rubber material in the mould and close it under hydraulic pressure. Once the mould opens, you can remove the part from it or else you can trim the excess rubber from its part. Medium hardness compounds mainly make use of compression moulding. This process reduces the flash produced in rubber moulding process.

Advantages of compression moulding

  • Cheap tooling cost
  • Ideal for small production
  • Fair for big parts
  • No more material passage through sprues, runners, gates

As each and every process of moulding has its own advantages and disadvantages, it is most important to look into all requirements of the product while choosing suitable production. JR Rubber industries serve the finest quality rubber paver moulds for cover block, interlocking, paver tiles and so on as per the satisfaction of customers. We are the extraordinary suppliers of rubber products for years with an infinite number of collections. We also offer rubber moulds in its customized forms as per the requirements of our clients. We are always outfitted with a bulk and cost-effective range of products to provide our customers with an all-time service.

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