YOUR PAVEMENT OPTIONS ON THE BUILD

 

vibrating table

Are you on the run looking for a pavement job for your housing project or building projects for your company? Are you on the stand making enquiries to choose between the pavement options that goes along with your quality plans? Then we must be able to frame your choice on a quick note. Let’s help you with some guidance to keep you updated on the search!

What is your idea of pulling out a characteristic pavement job?

The ultimate objective of any pavement job is to finally provide a smooth and flawless surface regardless of the varieties and attractions it exhibits in the texture and designs. The distinctive feature of all building jobs have got to do with its stable outlook and durability. Recent developments among the paver productions that differ in endurance and quality related elements has introduced diverse processing stages that these pavements are subjected to withstand and contain themselves.

These are the characteristic features of a good pavement work:

  • Flawless blending with an existing job. The scenario must be either expansion of pavements or to establish an entirely new job at the location. In both the cases, the overall outcome must integrate immaculate finish.

  • Levelling. This has to do with the expertise required at the stage of laying the pave. An even surface would be expected with the utmost accuracy. The efficiency of the pave considerably depends on the convenience offered on opting different paving process.
    rubber paver mould manufacturers

  • Water drain levelling at the gauge point. Standing water on any surface would always put your job out for maintenance due to damage, until and unless the pre-determined measures have been taken over the job to aid water withstanding features.

  • Details are up to the mark. standing edges and points always come into attention after the completion of a pavement job. The accuracy and perfection of these areas determines the quality in details of the work.

YOUR CHOICE DETERMINES YOUR PRODUCTION STANDARDS

The choice could be categorised in terms of processing stages as follows:

  1. Wet caste pavement
  2. Dry caste pavement

Your selection of these production and processing techniques are based on the job you intend to build on. Both the approaches are favourable as per the job requirements.

If you are expecting to carry out a seamless finish to your structures or building areas, then you would prefer using wet caste pavement techniques as it is characterised as a flowing mixture on the pre-settling period.

In case you opt to converge the result of your building structures or jobs towards tenacity and non-porous finish, your choice could ascend towards Dry caste method.

paver mould making machine

DRY CASTE PAVEMENT

This production technique usually refers to the process that involves very less water content in ratio. The output pave is generally characterised by hard, rigid and extremely solid in structure. These comes into preference when expense and budget concerns are raised. They usually represent cheaper processing cost considering normal grade components used along the mixture.

This process technique comes with an advantage of settling relatively faster than other common techniques.

This is usually preferred when the job comprises works like manufacturing concrete blocks and concrete pipes and rings.

WET CASTE PAVEMENT

This could be the most popular and preferred process that includes the essential mixtures in appropriate proportions that also takes into account the imperative water content ratio.
Further stages of production includes the vibrating table treatment to pop out and eliminate the unwanted air bubbles that eventually expands within the settling concrete mix.

The final stage of the process technique is carried out by providing significant time for the settling stage after undergoing several curing courses on the go.

This is a highly adopted approach when durability and strength has been added to the requirement board. Nearly all the paver block machines are fed with proportional water content to follow the wet caste procedures.

color oxide in algeria

MADE UP YOUR MIND YET?

We’ve observed that the preference in structural designs and building projects has been towards the Wet caste process with the advancement in quality and durability concerns. However, the dry caste process is also considered for the paving block production and packaged blocks to be transported to the building sites. You can now decide to choose between the two by recognizing the benefits of the options inclining towards your job requirements and standards.

Once you’ve decided your options, you can now consult us with your requirement.

We’ve got experience in paver production units. We offer technical assistance for our clients who intend to start a new build. Our paving equipment includes the mini paver plant, semi mechanised paver plant and fully automatic machine.

 

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JR Rubber Paver Productions Plant in Odisha

paver productions

JR Moulds established our plants all over India by extending our support from our base location Kerala to Jammu and Kashmir. Having our client base all over India, we build a paver productions plant using JR rubber moulds at Bhubaneswar, Orissa. It was our immense pleasure to contribute our expertise in Bhubaneshwar through building a paver production plant for building paver via paver moulds, PVC paver moulds and plastic paver moulds.

Odisha is one of the 29th states in India which show a steady growth over time. To all those who are confused with the name Odisha, Odisha was formerly known as Orissa. Odisha is the 9th biggest state in India by area and 11th ranked state by population. The state has a 75% literacy rate which is higher than the average Indian literacy rate. Odiya speaking state is placed beside bay of Bengal to the east and shares its rest of the territory to West Bengal and Jharkhand to the north, Chhattisgarh to the west and Andhra Pradesh to the south. Odisha is filled with natural habitats and blessed with a long coastline. Odisha is also shown an impressive growth in domestic products and add to its credit Odisha’s capital city Bhubaneswar becomes the first city to consider for smart city project in India.

pvc paver moulds

JR Rubber Moulds initially started paver production company from Thrissur city in Kerala, India. Later on it spread its business to all over India by building the paver plants all around India. Add to our credit, we have established a powerful paver production plant in Bhubaneswar, Odisha. The plant is powerful enough to create paver from paver moulds, PVC paver moulds and Plastic Moulds.

To let you know more about our paver products, here are the detailed description of the following products.

Paver Moulds

Paver moulds are the structure that gave shape to pavers during the execution of paver production plant. Shapes can be differed as per the custom choice of the customer. However, there are more to paver moulds. We use different types of moulds due to the benefits it offers. We build following types of moulds

Rubber Paver Moulds

Rubber Moulds is the most flexible paver mould which can last upto 12-15 years on hard situation. As we are not using aggressive applications in paver creation. Pavers can last upto an infinite time.

rubber paver moulds

Here are a few features of Rubber mould

  • Rubber Moulds appears as non-static and has an anti-static inner layer.
  • We assure you a lifespan of 12 years to 15 years
  • As Rubber moulds does not involve in any aggressive application, the lifespan of mould could last infinite.
  • The vibration efficiently transferred to the concrete mix that it form optimum strength for the paver.
  • Rubber moulds is the best quality products in paver production.
  • Assurance of durability and strength.
  • Unlike plastic mould there is less deformation in shape.
  • Our rubber moulds provide higher lifespan than customer expectations.
  • Washing the rubber mould is not necessary as the appearance of the paver mould does not change on a normal condition.

    Plastic Paver Mould

Our Plastic paver moulds are 100% virgin raw materials of plastic which provide the best quality paver you could get. Plastic paver moulds are normally used for the outdoor floor use and it needs a better quality of plastic to have a longer lifespan in order to reduce the maintenance fare. Its smooth inner layer transform the designs to paver blocks and tiles. Plastic moulds offer the best lifespan among the paver moulds. Here are a few benefits of plastic Paver moulds service from JR rubber moulds.

  • 100% virgin plastic raw material used for making plastic paver moulds.
  • Build the longest lifespan pavers among different varieties of moulds.
  • Plastic paver mould Offers creative and innovative designs
  • Its flexible and easy to mold compare to other plastic moulds.
  • Machines provided for tile production/paver blocks for the overseas customer along with experienced trainers.
  • Along with machines, customer-specific training are provided directly at the client location.
  • We provide the most reliable technical service and consultancy

    plastic mould for paver tiles 

    PVC Paver Moulds

PVC paver mould is lighter than other moulds and offers good quality compared to other moulds. PVC paver mould is flexible enough to change its color at any point of time in its lifespan. This paver mould can also be used to imprint your desirable text on the pavers. PVC paver plant considered to be economic paver plant in nature.

Why JR?

JR Rubber Industries started their journey in 1993 and manufacture different moulds with a client base in India and 29 other countries all around the world. We are one of the prominent names in paver production and provides a complete solution for exterior flooring of industries. We are the premier supplier of pavers and paver production plant in African region which is a feather in our success journey. Supply of paver machinery, setting chemicals and color oxides and complete technical assistance for paver production with in-plant training and onsite assistance for production.

We are the one stop for your all paver production needs. Our variety of products includes Rubber Moulds for Pavers/Tiles/Kerbs/Cover Blocks Polypropylene Plastic Moulds Pavers and other customized products, paver production line – Mini paver plant, Semi-mechanized paver plant, Fully automatic paver plant. We have our client base in 29 countries such as Africa- Kenya, Tanzania, Uganda, Rwanda, Zambia, Somalia, Malawi, Niger, Nigeria, Bahrain, Riyadh, Oman, Jeddah regions. With an experience of all over the world for 25 years, we assure answer for all your paver related doubts.

Features of JR rubber moulds are listed below

  • We assure a lifespan to 12-15 years
  • The JR Rubbers moulds appear with a non-static and anti-static inner layer.
  • The lifespan is expected to indefinite as we do not use any aggressive applications
  • Unlike plastic mould, rubber moulds are more flexible in nature
  • We use the finest quality raw materials for paver production
  • The inner layers are made with special rubbers with the resistance of acid-alkaline.
  • Our rubber mould serves strength and durability similar to automobile tyres.
  • To ensure optimum strength for the paver the vibration of the vibrator is transferred efficiently to the concrete.
  • Rubber moulds retain its appearance, hence, no need to wash the moulds.
  • Unlike any other products, we fulfill more than the customer’s expectations. Our customer expected to last our pavers for 4-5 years. However, to their surprise, our pavers lasted for 10-12 years.
  • The outer layer of our rubber mould is flexible, strong, and resilient.
  • Our rubber mould specialty is that they possess high resistance to acid, alkali, corrosion, and effect of cement in any climate.

If you are searching for the best quality products for your pavement or searching for a good reliable paver production plant then JR Rubber Industries is the perfect answer for you. Visit our office or contact us for further information at JR Rubber Industries, Thadapparambu, Mulankunnathukavu P.O, Thrissur – 680 581, Kerala, India, or feel free to call us on +91 95622 82225. For more details about our products visit us at https://www.jrrubbermoulds.com

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Do’s And Don’ts Of Paver Blocks Installation

 

paver block design

Paver block installation can be a real problem if you don’t know where or when to start the construction of your pavement. There are things that you must do to make your paver blocks strong like interlocking paver mould, which can provide you with a strong foundation and stability for your paver block design.

Then there are things that one must not do, the  “Don’ts” not to follow while installing a paver block, for example, one cannot use lightweight paver blocks for their parking tiles, as due to the constant heavy weight vehicles the lightweight pavers may break. One must use paver forms which are heavy and have good quality.

If one follows the Do’s and Don’ts pavement installation, one can make sure to have a strong and durable paver design, that can serve one for a long time. If you hope to have a strong paver block design make sure to follow the list below:-     

1)Don’t Cut the Corners

Mark all the pipelines, telephone lines and all other resources available under your paver block creation, make sure that you find the proper source and area for your pavement. Rather cutting the corners right where your paver block ends, take a bit more space and make sure to widen the cut.

For example, if your pavement in 10×20 do not cut the edges at 10 or 20, but add one inch more  and cut 11-21. By doing so you are provided with a better chance to have a well-finished paver block that can provide you with a better chance to have a large and ample paver pathway.
rubber paver moulds2)Requirement of the base material

You cannot assume the amount of cement, quantity of paver blocks and other materials would come in need. So don’t do the calculation of the number of paver blocks you may need, as if you buy them before you might have to make frequent visits to the shop to buy more or either you will have many paver blocks still left with you after the paver block is constructed.

A solution to this problem is buying pavers according to the work, for the start of the project have a minimum amount of paver blocks with you, when the project is half over or the minimum amount of the paver blocks get over, consult with your contractor and purchase the paver blocks needed.     

3)Use paver molds

Many people avoid using paver molds under their paver blocks as they feel it is of no use and has a very less benefit. Not using paver molds can result in a less durable paver block design a very fragile design that can dispatch or break any moment.

If you use paver molds you can easily avoid many problems in the future related to your paver blocks, in fact you can even provide yourself with a more durable and strong paver block design that can serve you for a long period of time. By using interlocking paver block molds you can also avoid problems like weed and grass growth on your paver block.

4)Take time

One can use their maximum time on the construction of the pavement, unlike any other flooring option pavement can be laid easily.

Other than all those points there are many more points to be considered while installing paver. Many are not aware of the work involved with the installation of block paving. These factors are not mentioned to scare anyone, but still, a little planning will go a long way. Unilock or interlocking paver blocks provides a brilliant technical assistance for the better installation of pavers. You can follow the do’s and don’ts mentioned below to avoid common mistakes.

paver mould india

PRE-INSTALLATION AND PLANNING

  • Do’s- Make a reasonable drawing of the area you intend to work with

A scale drawing is helpful than a computer-generated drawing. It is said so because pencil drawing will assist with the planning on the site and also it can help with the calculation of all the materials required. Find a space to incorporate a drainage plan in your plan because many think that water will percolate down through the paving stone joints but this is actually a great mistake. For the good tuning and selection of your product and design, a good plan will help with it.

  • Don’t – Guess at the area you want to cover

To make the area bigger and bigger is the most heard complaint ever. These words are not a compliment to sell more products but many people have the problem in visualizing their job and they fail to realize that once their yard is set. Rather than an effort a small amount of materials and work is the thing only needed to make your project bigger. Lay your garden hose out to represent the perimeter of the project.

  • Do – Plan the receiving of materials

Coordinating the delivery of new materials and removing the existing material is the next stage of planning. There will a number of materials you are dealing with and all of it can add with different materials that need to be kept separate. So you should keep a plan before things go as soon as they are delivered.

  • Don’t- Overestimate the amount of work you can get done

It’s better to do larger projects over a couple of weekends, one for removing existing materials and excavation and the other for paver making and base. Hiring a company is a better choice to save your time. Even though it costs, your works can be made easier and faster if it is done so.

BASE PREPARATION

  • Don’t- Cut corners

You have to decide the design and size of the job you start with the excavation. Mark all gas lines, phones lines and also over-excavate the perimeter of the area. For example, if your enclosure is set for 20✕10 feet then you should extends your base preparation past the finished size. Paver moulds are made in such a way that the base material extend past the paved edge an equal distance of the base depth.

  • Don’t- Guess at how much base material is required

Since there are no absolute rules to determine depth a few comments on the depth of the base materials is being necessary. Driveways and walkways requires different amount of quantity for laying base. Basically, to facilitate drainage clay bases need to be dug deeper.

  • Don’t-  Locale plastic under paving application

Seeds start from the top of the cracks and work their roots down in most cases. Usage of polymeric sand can prevent weeds to a great extent. Sometimes Pavement in Qatar place a granular base with geotextile base it will work as a mechanical barrier to stabilize and stop the clay from mixing with your good sub-base materials.

plastic moulds for interlocking tiles

  • Don’t-  Compact the bedding sand

Compacting the bending sand is the most common mistake. Loose sand given in between the pavers will allow them to set and also this kind of sand will allow the tamping process to even out the top surface of the pavers.

INSTALLING THE PAVERS

  • Do- Start laying the pavers on the longest straight wall

Poured in place curbs and foundation are rarely straight. There should be even a small gap seen after the completion of the project.

  • Don’t- Hammer the pavers together

Don’t lay the pavers tightly, it may raise issues in the future. Don’t measure the gap just set them beside one another. Its better to space the stones out rather than hammering them to straighten the face.

  • Do- Use edge restraint

In spite of their use, all projects need to be restrained properly to avoid creeping around the perimeter of the area. As edge restraint are flexible they can be used to tune your design.

Here, there are lots of do’s and don’ts mentioned but while installing products in its correct way can provide a long-lasting tremendous job that you can be proud with.

 

<>Paver Block Design

Advantages of using concrete Paver Block

paver block

 

Sometimes traditional surfacing materials give up feeling as even as emptied concrete, so its better to consider concrete pavers that time. Concrete paver block is realistic yet alluring option anywhere on the property because they are more durable than asphalt, more colorful than brick, more affordable than stone and so on. Because of its modularity, they are easy to install. Mainly concrete paver forms are of two types, one is interlocking paver block and the other is the architectural slab. After World war II, Dutch invented interlocking paver when their traditional paving material brick was in short supply. An architectural slab is very thin and made from wetter concrete to resemble brick or stone. Have a look at different advantages of concrete pavers:

brick making

 

  • Versatility and Safety

    For both commercial and residential applications concrete pavers are an ideal choice. These can be used for parking lots, roof gardens, golf cart paths, surface coverings for driveways, promenades, pool decks, sidewalks, streets, patios and so on. For almost all outdoor services interlocking concretes are a reasonable and graceful fascinating choice. Paver block design provides a non-skid surface for both pedestrian and vehicular application. Even during wet condition a smooth drive or walk over them is safe for paver blocks in India. 
  • Low Material and Installation Costs

Since concrete pavers are fabricated with machines as compared to other naturally occurring products, they cost lesser than other types of paving products such as sandstone pavers, clay pavers, granite pavers. It is an economical long-term alternative to other type when maintenance and replacement costs are considered. Sometimes paver block machine manufacturers in India provides installation guidance for homeowners for their small and simple projects to reduce cost.

  • Many Shapes and Colors

Color and style possibilities are perpetual for concrete pavers. Clay brick-like pavers, stone-like pavers are few examples for styles. Around patios and pool decks light color pavers gives a cooler look, earth tone colors will reconcile with any decor, merging naturally into a landscape, furnishing grace, elegance, functionality, and beauty. In addition to a mix of different textures the same project can use two or more different colors of concrete pavers.

  • Custom design flexibility

Concrete paver designs are perfect for pavement areas like patio decks, roof decks, pool decks, patios, sidewalks, walkways, driveways, intersections, parking lanes, crosswalks and so on.  Concrete pavers add visual appeal, value, flexibility, and beauty to any property.

pvc moulds for paver blocks

  • High strength

Beneath exacting factory conditions & stiff dimensional tolerances, concrete pavers are forged in a steel mold that is many times stronger than habitual gushed concrete and more persistent than black asphalt. They last for generations and withstand years of abuse. These pavers possess high strength and durability, stability under severe loads, and withstand heat and cold extremes.

  • Maintenance

Than any other paving products such as stamped concrete, poured concrete, and Asphalt pavers offer low life-cycle costs and low-maintenance. By routine sweeping and periodic rinsing, pavers can be preserved easily. These allow an easy way of conducting maintenance of the underground utilities. For all utility repairs, pavers can be removed and replaced easily.

  • Weather resistance

Due to the joint between pavers, these interlocking concrete pavers are resistant to cracking. Concrete pavers are an ideal choice for colder climates. Compared to asphalt and ordinary pavers concrete pavers resist downfall of freezing and running cycles and defrosting salts. The skewed edges of pavers prevent shovels from catching on the edge. Calcium chloride like de-icing products won’t harm concrete pavers. Liquid snow melting systems work well under concrete pavers. Melting process is accelerated through dark-colored paver blocks.

block paving

In Europe, 100 square feet of pavers are installed per person annually. Its fame is expanding rapidly in the United States. Now pavers are often used for patios, walkways, driveways, airport runways, streets, around fountains, pool decks, walkway through a city park, project entrances, playgrounds etc. Currently, paver business market is on fire and balanced to continue growing as its application become more well known.

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VIBROFORMING TABLES FOR PAVER PRODUCTION

There are mainly three kinds of machines with vibroforming tables that are used for paver production, which helps to produce a different paver block design in various shapes, colors and patterns. Namely :

1. Mini paver plant

2. Semi- mechanised paver plant

3. Fully automatic paver plant

automatic paving machine

Mini Paver Plant : Mini paver plants are mainly used for paver production, which includes two vibroforming tables, pan mixer for color mixing and a concrete mixer with hydraulic hooper. It has an 8mm plate with 3000 drill holes approximately and a 3 phase motor attached with it. Apart from this it also includes three vibroforming tables and other concerned accessories.

A large number of fully finished paving blocks can be produced from these machines in different colors,shapes and patterns. The vibroforming concrete interlock or tile making machine is involved with the automatic movement of the rubber mould. This particular machine includes certain important parts that are, Hydraulic muller type grey mixer with hydraulic hooper and a paver mixer machine for the color layer mix. The advanced technical assistance are also provided along with these machines for efficient production.

interlock making machine in bahrain

Semi-Mechanised Paver Plant : Semi-mechanized paver plant has more production capacity as compared to the Mini paver plant. This machine is well structured with four vibroforming tables, two pan mixer for color mixing, concrete mixer with hydraulic hooper, conveyor belt and a distribution box. The vibroforming concrete tile making machine is designed in 8mm plate with 3000 drill holes approximately. It has two 1.5 HP 3 phase motor with three vibroforming tables and all other concerned accessories.

The color layer mixer machine have a production capacity of 150 kg per each batch and high standard 3hp Electric Motor for power supply. The hydraulic muller type grey mixer machine has a production capacity of 500kg per batch with a hydraulic hooper. The conveyor nylon Conveyor belt has a size of 20ft and with a 3hp motor and all other concerned accessories which are necessary. Rubber tiles manufacturers in India and many other countries are using this particular machinery features.

Fully Automatic Paver Plant : The fully automatic paver plant helps to reduce manpower and effective utilization machinery resources, which helps in ease of operation and provides enjoyable working atmosphere. This particular machine helps in Avoiding duplication of material handling and make it more easy. The use of fully automatic machines helps us to save a lot of time and thereby generates a rapid increase in the production. Vibroforming paver making helps to produce a well structured and fully finished products and it delivers finest quality products as the end result.

Vibroforming Paver Making

Vibrofoming tables

Vibroforming tables have a huge capacity to produce standard products by using high grade raw materials. This particular machine has a high efficiency and less maintenance. It is supported by a capacious infrastructure with a precision-engineered assortment of vibroforming tables. Apart from the usage in paver production, which is also used for packaging, product settling and compaction of containers moulds in diverse industries. Patrons can avail a high range of products in various sizes,grades and dimensions as per their detailed specifications.

Some of the features are:

  • Maintenance Free
  • Easy Operation
  • User Friendly Appearance
  • High Efficiency    

It has a production capacity of 3000 sq.ft in an 8 hour shift for tiles and for interlock paving blocks it is 2000 sq.ft per 8 hour shift. The movement of the products through vibroforming tables is processed automatically with a well sorted technical assistance. A large variety of Parking tiles and Floor tiles can be produced by using these machines with demanding quality. We can produce any kind of paving blocks in any shape with the help of well equipped machinery features, which ensures high durability.

<>interlocking paver blocks